Hayward Salt & Swim Bedienungsanleitung

SaltSalt

Salt &&

& SwSw

SwSw

Swii

imm

Owner's ManualOwner's Manual

Owner's Manual

DIY-12

DIY-6

Hayward Pool Product

620 Division Street, Elizabeth, NJ 07207

www.hayward.com

USE ONLY HAYWARD GENUINE REPLACEMENT PARTS

Chlorine Generator for Inground

Swimming Pools up to 25,000 gallons

Contents

Introduction....................1

Installation.................2-8

Operation..............12-14

Troubleshooting........15

Warranty.......................21

092463 RevA

When installing and using this electrical equipment, basic safety pre-

cautions should always be followed, including the following:

•READ AND FOLLOW ALL

INSTRUCTIONS

• TO REDUCE THE RISK OF DROWNING FROM HAIR AND

BODY ENTRAPMENT, INSTALLA SUITABLY RATED SUCTION

GUARD TO MATCH THE MAXIMUM FLOW RATE MARKED.

ATTENTION : LES PRISES DASPIRATION DOIVENT ETRE

EQUIPEES DE GRILLES CONVENANT AU DEBIT MAXIMAL

INDIQUE.

• WARNING - To reduce the risk of injury, do not permit children to

use this product unless they are closely supervised at all times.

• WARNING – Risk of Electric Shock. Connect only to a grounding

type receptacle protected by a ground-fault circuit-interrupter

(GFCI). Contact a qualified electrician if you cannot verify that the

receptacle is protected by a GFCI.

• Do not bury cord. Locate cord to minimize abuse from lawn

mowers, hedge trimmers, and other equipment.

• WARNING – To reduce the risk of electric shock, replace dam-

aged cord immediately.

• WARNING – To reduce the risk of electric shock, do not use

extension cord to connect unit to electric supply; provide a prop-

erly located outlet.

• “CAUTION: To reduce the risk of electric shock, install at least 10

feet (3 meters) horizontally from the inside walls of a pool or spa/

hot tub. Do not use an extension cord.” ATTENTION :

MAINTENIR UNE DISTANCE MINIMALE D’UN METRE,

MESUREE DANS UN PLAN HORIZONTAL, ENTRE LE

BASSIN ET LES APPAREILS ET COMMANDES.

•For Canadian Units: At least two lugs marked “BONDING LUGS”

are provided on the external surface or on the inside of the sup-

ply terminal box or compartment. To reduce the risk of electric

shock, connect the local common bonding grid in the area of the

hot tub or spa to these terminals with an insulated or bare cop-

per conductor not smaller than No. 6 AWG.

•SAVE THESE INSTRUCTIONS

IntroductionIntroduction

Introduction

The Salt & SwimTM is an automatic chlorine generation system for pool sanitization.

It is designed for ingrIt is designed for ingr

It is designed for inground swimming pools up to 25,000 gallons onlyound swimming pools up to 25,000 gallons only

ound swimming pools up to 25,000 gallons onlyound swimming pools up to 25,000 gallons only

ound swimming pools up to 25,000 gallons only. The. The

. The. The

. The

Salt & Swim is NOT to be used with above ground pools or with ingroundSalt & Swim is NOT to be used with above ground pools or with inground

Salt & Swim is NOT to be used with above ground pools or with inground

pools greater than 25,000 gallons.pools greater than 25,000 gallons.

pools greater than 25,000 gallons.

The Salt & Swim requires a low concentration of salt (sodium chloride) in the pool

water. It automatically sanitizes your pool by converting the salt into free chlorine

which kills bacteria and algae in the water. Chlorine will revert back to sodium

chloride after killing bacteria. These reactions will continuously recycle virtually elimi-

nating the need to add sanitizing chemicals to your pool.

The Salt & Swim can handle the purification needs of most residential swimming

pools up to 25,000 gallons (95,000 liters). This unique low cost chlorine generator

uses a replaceable electrolytic Cell that is designed to last for one pool season. The

Salt & Swim is offered in two models:

DIY-12 uses a 12 month or 3000 hour replaceable Cell

DIY-6 uses a 6 month or 1500 hour replaceable Cell

Note that the actual amount of chlorination required to properly sanitize a pool

varies due to bather load, rainfall, temperature, and the pool's cleanliness.

NOTE: Before installing this product as part of a saline water purification system in

a pool or spa using natural stone for coping or for immediately adjacent patios/

decking, a qualified stone installation specialist should be consulted regarding the

appropriate type, installation, sealant (if any) and maintenance of stone used around

a saline pool with electronic chlorine generator in your particular location and cir-

cumstances.

NOTE: The use of dry acid (sodium bisulfate) to adjust pool pH is discouraged

especially in arid regions where pool water is subject to excessive evaporation and

is not commonly diluted with fresh water. Dry acid can cause a buildup of by-

products that can damage your chlorinator Cell.

InstallationInstallation

Installation

Remove power to the pool filter pump before starting this installation. Installation

must be performed in accordance with Local and NEC codes. The Control Box

must be mounted a minimum of 10 ft. horizontal distance (or more, if local codes

require) from the pool, within 3ft from a GFCI outlet, and within 15ft from where the

Cell will be installed. Take care to protect the Cell Cap connector pins while han-

dling the Salt & Swim unit during installation. If the supply cord is damaged, it must

be replaced by the manufacturer, its service agent or similarly qualified persons in

order to avoid a hazard.

PrPr

Preparepar

eparepar

eparing Pool Wing Pool W

ing Pool Wing Pool W

ing Pool Waterater

aterater

ater

To prepare the pool water for Salt & Swim operation, the pool's chemistry must be

balanced and salt must be added. This must be done BEFORE activating the Salt

& Swim. Some adjustments to your pool chemistry may take several hours, so

start the procedure well before you intend to operate the Salt and Swim.

To prepare your pool water, follow the instructions on the included Pool Chemistry

Quick Start Guide and refer to page 8 of this manual.

Adding Salt:Adding Salt:

Adding Salt: Add salt several hours or, if possible, 1 day prior to operating the Salt

& Swim . Take care not to exceed the recommended salt level. Measure salt 6-8

hours after adding to the pool.

NOTE: If the pool does not have new water, add 1 quart (1 liter) of metal remover

and 1 quart (1 liter) of non-copper based algaecide to the pool, per manufacturer's

instructions. This ensures a quick, troublefree transfer to the Salt & Swim system.

Salt & Swim InstallationSalt & Swim Installation

Salt & Swim Installation

Follow the step by step instructions located on the Installation Quick Start Guide.

Refer to the following sections for more detailed information.

FROM

POOL

Waterproof

GFCI

Outlet

Optional

Vertical

Installation

3 Feet

15 Feet

FILTER

PUMP

Mounting the Salt & Swim Control BoxMounting the Salt & Swim Control Box

Mounting the Salt & Swim Control Box

The Salt & Swim is contained in a raintight enclosure that is suitable for outdoor

mounting. The Control Box must be mounted a minimum of 10 ft. (4 meters)

horizontal distance (or more, if local codes require) from the pool, within 3ft from a

GFCI outlet, and within 15ft from where the Cell is installed.

The Control Box is designed to mount vertically on a flat surface with the cables

facing downward. Because the enclosure also acts as a heat sink (disperses heat

from inside the box), it is important not to block the four sides of the Control Box.

Do not mount Salt & Swim inside a panel or tightly enclosed area.

Before securing the Control Box to the intended location, make sure that the

power cord will reach the GFCI outlet and that the Cell cable will reach the location

where the Cell Vessel will be installed. Use the included Mounting Template to

position the fasteners to the mounting surface. Refer to the diagram below.

PlumbingPlumbing

Plumbing

The Cell Vessel is designed to install in either 1½" or 2" PVC pool plumbing. For

pools using 1½" polypipe, you must use a Hayward DIY-POLYPIPE adapter kit. The

Cell Vessel must be installed on a 10" run of straight pipe at the end of the return

piping just before the water returns to the pool. All pool equipment should be

upstream from the Cell Vessel. It must be located within 15 feet of where the

Control Box is mounted. Also, there must be enough clearance to insert and

remove the Cell from the Vessel after the Vessel is installed.

Screw in top

fasteners leaving

1/8” space between

screw head and surface

Secure Mounting

Template to desired

mounting location and drill

mounting holes.

Hang Control Box

on fasteners Screw in bottom

fasteners securely.

MOUNTING TEMPLATE

Use thei ncludedhardware or your own hardware

(suitablefo ra 20lb l oad)to mount the Control Box

to a wall or pos t within 3 feet of a GFCI outlet ,

making sure that the cord will reach. Use this

templateto locate anddrill fastenerhol es.

092xxx

After markin g the mountin g

surface w ith this tem plate,

screw in top fasten ers leaving

1/8” space be tween

screw hea d and surfa ce

Hang Contro l Box

on fasteners

S cre w in b o tto m fa ste ne r s se cu r el y

Usetomount

onflatsurface

Usetomount

on fl a t su r fa ce

Use to moun t

onpost

Usetomount

on po s t

With power removed to the pump and water drained from the pool plumbing,

secure the Cutting Template to the location where the Cell Vessel will be installed.

Note that the Cutting Template is the same width as the Cell Vessel. The entire

Cutting Template must fit on the pipe otherwise the Cell Vessel will not fit. With the

Cutting Template secure on the pipe, mark all 10 cutouts on to the pipe using a

waterproof permanent marker.

Remove the Template, cut the pipe and install the Nut Assemblies as shown below.

Use the included 2” Nut Assembly for 2” pipe and 1½” Nut Assembly for 1½” pipe.

Place Nut Assembly on each side of the cut pipe (threads face in). Be sure to place

the Nut, Compression Ring and Collar on the pipe as shown in the diagram.

FROM

POOL

FILTER

PUMP

CutPipeHere

IndicatingMarks

Indicati ngMarks

CU TTI N G T EM PLAT E

1.SecurelyholdthisCutting Templatetothedesiredpipe.TheentirelengthoftheGuidemustfitinthelocationwherethece llvesselwillbeins tall ed.

2.Witha permanentmarker,markthecut,compressionring,andindicatormarkcutout

ontothepipe.

3.RemoveCuttingTemplateandcutpipeatbothlocations

.4.SlideNutsontothepipe withthreadsfacingthecutends.

5.SlidetheCompressionRingsoverthemarkingsmadeonthepipe.

6.SlidetheSpacersbetweenthecutendandtheCompressionRings.

7.InserttheCellVesselbetweenthecutendsandslidetheNutstoengagethethreadson

theCellVessel.

uts

add

rnwi

uded

9.ThebackofthetightenedNutsshouldbelocatedontheIndicatingMarks.Ifnot,loo senNutsandre-positiontheCellVessel.Note:whenproperlyinstalled,thecutpipesdo gofully

intotheCell V essel.

waterproof

NOT

Mark all

10 cutouts

Permanent

Marker

Cut Pi pe Here

Cut Pipe Here

Indicating Mar ks

Cut Pipe and

Clean Shavings

Mark Pipe

Slide Nuts

on Pipe

Slide Compression

Rings on pipe

Slide Collars

on pipe

CUTTING TEMPLATE

Securel

hold or ta

e this Cutti n

Te m

late to th e desire d

Cell Vessel installation location. Use a waterproof permanent

mark er to m ark the

e. When fi nis hed, th ere sh oul d be 1 2 ma rk s

on the

e. Follow

rocedures on the Install ation Quick Start Gu ide

to com plete Vessel i nstall atio n.

Position the Vessel in a manner where the Cell can be easily inserted and removed.

Secure the Vessel to the cut pipe by tightening the Nuts as shown below. Handtighten

the Nuts to stop, then continue 1/4 turn more using the included strap wrench. If

the Inspection marks can be seen, the pipe has not been inserted far enough into

the Cell Vessel.

Remove the foam protector from the Cell. Verify that the O-Ring is attached before

inserting the Cell into the Cell Vessel.

IMPORTANT:

Inspection

Marks should

not be visible

Verify that both Cell

Vessel gaskets are in place

Insert Cell

Vessel and

hand tighten

Nuts

Use the included strap wrench

to tighten an additional 1/4 turn

If so, loosen

Nuts and slide

the pipes further

into the Cell

Vessel and

re-tighten

O-Ring

Connect and Fasten Cell CapConnect and Fasten Cell Cap

Connect and Fasten Cell Cap

Slip the Cell Cap through the Retaining Nut as shown below. Plug the Cell Cap into

the Cell and secure with the Retaining Nut. Run pump for 5 minutes and check for

leaks.

BondingBonding

Bonding

Pool bonding or "equipotential bonding" ensures that all pool components around

the pool are at the same electrical potential. If bonding is required at your location

(see Local and NEC codes), a bonding lug is provided at the bottom of the Salt &

Swim enclosure. Run an eight gauge (8 AWG) solid copper wire from the bonding

lug to your pool's existing bonding loop.

Cell Cap

Retaining Nut

to Pool Bonding loop

Flow Switch Calibration ProcedureFlow Switch Calibration Procedure

Flow Switch Calibration Procedure

IMPORIMPOR

IMPORTT

TANTANT

ANTANT

ANT

: Before going any further, the pool water must be balanced and salt

must be added to your pool. If this has not already been done, refer to the included

Chemistry Quick Start Guide as well as the "Water Chemistry" section of this manual

for information on how to prepare your pool water for Salt & Swim operation.

At start-up, or when a new Cell is installed, the Salt & Swim will run a Flow Switch

Calibration procedure to ensure that the Cell's flow switch is properly initialized.

This will occur just once when a new Cell is installed. After the flow switch is

initialized, the Salt & Swim will not perform this procedure again until the Cell is

replaced. The Flow Switch Calibration procedure will require the user to cycle the

pump on and off. Follow the instructions below:

1. Turn the filter pump OFF.

2. Plug the Salt & Swim's linecord into a ground fault circuit interrupter (GFCI)

safety outlet or an outlet protected by a ground fault circuit breaker (GFCB).

Follow Local and National codes.

After being powered on for the first time, the Salt & Swim will run a diagnostic

routine which can take up to 30 seconds. During this time, various LEDs will

turn on and off. When finished, the Salt & Swim will display a

blinking

INAD-

EQUATE WATER FLOW LED and a

solid

STANDING BY LED. Keep the Salt &

Swim powered for the remainder of this procedure and go to Step 3.

3. Turn the filter pump ON. Make sure that full flow is achieved (no air in the

system) and run the pump for at least 15 seconds.

4. Turn the filter pump OFF.

5. The Salt & Swim should now display a

solid

INADEQUATE WATER FLOW and

solid

STANDING BY LED. The Flow Switch Calibration procedure is com-

plete. You can now turn on your filter pump and begin normal operation.

If the INADEQUATE WATER FLOW LED is still blinking after performing this proce-

dure, refer to the Troubleshooting section of this manual.

GFCI

OUTLET

Water Chemistryater Chemistry

ater Chemistryater Chemistry

ater Chemistry

The table below summarizes the levels that are recommended by The Association

of Pool and Spa Professionals (APSP). It is important to maintain these levels in

order to prevent corrosion or scaling and to ensure maximum performance from

your Salt & Swim chlorine generator. Have your water tested or use pool water test

strips and refer to the Chemistry Quick Start Guide information on testing and

adjusting your pool's water chemistry. Your Authorized Salt & Swim Dealer or most

pool stores can provide you with the chemicals and procedures to adjust the water

chemistry as well.

Saturation indexSaturation index

Saturation index

The saturation index (Si) relates to the calcium and alkalinity in the water and is an

indicator of the pool water "balance". Your water is properly balanced if the Si is 0

±.2. If the Si is below -0.2, the water is corrosive and plaster pool walls will be

dissolved into the water. If the Si is above +0.2, scaling and staining will occur. Use

the chart below to determine the saturation index.

ºC ºF

Calcuim

Hardness

Tot al

Alkalinity

103

How to use: Measure pool pH, temperature, calcium hardness,

and total alkalinity. Use the chart above to determine Ti, Ci,and

Ai from your measurements. Insert values of pH, Ti, Ci and Ai

into the above equation. If Si equals .2 or more, scaling and

staining may occur. If Si equals -.2 or less corrosion or irritation

may occur.

Si = pH + Ti + Ci + Ai - 12.

-.2 0.2

CORROSIVE SCALING

75 75

100 100

125 125

150 150

200 200

250 250

300 300

400 400

600 600

800 800

1.5 1.9

1.6 2.0

1.7 2.1

1.8 2.2

1.9 2.3

2.0 2.4

2.1 2.5

2.2 2.6

2.4 2.8

2.5 2.9

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