Hayward KingShark 2 Plus Bedienungsanleitung

Commercial Cleaner

Troubleshooting Guide

TABLE OF CONTENTS

Safety Precautions Page 1

Service Tools Page 2

Special Notes Pages 3-4

Removal of Hood Pages 5-6

Filter Removal Pages 7-8

Power Cord Removal Page 9

Swivel Removal Page 10

Accessing the Impeller Page 11

Drive Belt Removal Page 12

Intake Removal Page 13

Drive Wheel Pages 14-17

Motor Removal Page 18

Pump Housing / Gear Box Disassembly Page 19

Solenoid Disassembly Page 20

Bumper / Cable Assembly Removal Page 21

Cable Assembly Components Page 22

Control Panel Components Pages 23-25

Control Panel Troubleshooting Pages 26-28

Control Panel Timer / Relay PCB Testing Pages 29-31

Swivel Voltage Testing Page 32

Motor / Power Cord Voltage Testing Pages 33-35

KingShark 2 / KingShark 2 Plus Tips Page 36

Serial number locator Page 37-38

KingShark 2 and KingShark 2 Plus

Mako Shark 2 and KingShark Troubleshooting

begins on Page 39

Disconnecting and removing the unit from the pool immediately after each use will

enhance the cleaner’s life. 150 minutes of operation in a 30’ x 60’ pool should be sufficient

with no more than a few twists in the cord which should be straightened out after each use.

Safety

Page 1

Service Tools

Page 2

3/8“, 5/16“, 7/16“, 1/2"

Wrench

Snap Ring Pliers

Needle Nose Pliers

Flat Tip and Phillips

Screwdriver

Small Flat Tip

Screwdriver

3/8“ Ratchet

3/8“ Socket

Extension 1/4“ Socket

Driver

3/8“, 7/16“, 1/2“

Socket

5/32“, 1/4“ Allen Wrench

Special Notes

When disassembling the KingShark 2 and the KingShark 2 Plus,

the ONLY DIFFERENCES between the two cleaners are as follows:

KingShark 2 KingShark 2 Plus

1. Standard 3 prong electrical cord

2. RCX400388 3/4 h.p. w/o swivel.

3. RCX4011 3/4 h.p. w/ swivel.

Page 3

The remote has a maximum communication line to the antenna of 150’.

1. Different pigtail connections.

2. KingShark 2 Plus has a remote.

3. KingShark 2 Plus has a cannon

plug for the control panel.

4. KingShark 2 Plus has solenoids

which control left and right

movement from the remote.

5. RCX4020 3/4 h.p.

230 VAC Supply to Master Control Panel

ONLY move the E9 connection

When supplying 230 VAC instead of 115 VAC to the Master control panel, the following

jumper cable switch must be moved.

1. Move the jumper wire connection E9 to E7 230 VAC connection on the RELAY

BOARD just above the transformer.

2. Hard wire the power cord to a dedicated 10-15 amp breaker. The master

control panel draws roughly 3 amps.

Page 4

Jumper configured for 240 VAC

Removal of Hood

Step 1: Step 2:

Remove the two 1/4" –20 X 3/4" SS bolts from both

sides of the cleaner using a 7/16” socket.

Pull the cartridge handle quick release

UP and then pull the cartridge assembly

back and away from the cleaner.

Note: 1 bolt and 2

plastic washers

per side

Page 5

Step 3:

Unscrew the filter retainer knob using a

5/32” Allen Wrench.

Step 4:

Slide the hood cover over the swivel assembly.

Removal of Hood

Page 6

Filter Removal

Step 5:

Pull up on the yellow quick release handle assembly.

Step 6:

Page 7

Pull and slide the filter assembly backwards and

away from the cleaner.

Filter Removal

Step 7:

Remove the push style clips

Back Plate

Note : Never remove or adjust the 4 nuts

To clean the filters, spray with

clean water.

Page 8

Lift the housing assembly off the tie rods

/ back plate. Lift the cartridges up and off the

back plate.

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