Honeywell 9007AX01 Bedienungsanleitung

Universal Vehicle Power Supply

9007AX01

Installation Instructions

ii Universal Vehicle Power Supply Installation Instructions

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Universal Vehicle Power Supply Installation Instructions 3

About the Universal Vehicle Power

Supply

The universal vehicle power supply kit provides filtered and

regulated 12 VDC output power, as well as short circuit, over-

voltage, and over-temperature protection. The vehicle voltage

input range for this supply is 6 to 96 VDC.

What You Get

The universal vehicle power supply kit includes the power

supply, y-cable, and all of the necessary hardware to install

the power supply.

What You Need

You need these additional parts and tools:

•Common hand tools

•Wire crimping and stripping tool

•Electric drill and drill bits

•Heat gun

•Multimeter

•One of these adapter cables:

•P/N VE027-8024-C0 (CV31 or CV61)

•P/N 236-294-001 (CV41)

•(Optional for CV31) CV31 ignition sensing cable

(P/N 236-316-001)

Universal Vehicle Power Supply Requirements

Computer Computer Electrical Rating

Thor™ CV31 12 V, 2.1 A or

9-36 V, 5.1 A

CV41 7-12 V, 7.5 A

CV61 12 V, 4 A

4 Universal Vehicle Power Supply Installation Instructions

About the Vehicle Voltage

Make sure that your vehicle’s electrical system is in good

working condition for all types of installations. The charging

circuit must work properly and vehicle generated electrical

“noise” must be minimized.

Excess electrical noise can be severe enough to defeat the

electrical filtering that is built into Intermec products.

Defective ignition wiring, damaged insulation, or a faulty

vehicle electrical component can cause electrical noise,

possibly causing unpredictable behavior in printers and

docks.

How to Secure Cables

When you install cables, follow these installation guidelines:

•Use the cable clamps or wire-ties provided to secure the

cables at least every 46 cm (18 in).

•Do not secure cables to any moving parts on the vehicle.

Make sure the cable is at least 15.2 cm (6 in) away from

the exhaust system.

How to Mount the Power Supply

Follow these installation guidelines:

•Select a mounting location that is convenient for the

vehicle operator. Make sure that the cables can easily

reach from the power source to the equipment.

•Provide 840 to 1030 sq cm (130 to 160 sq in) of metallic

surface to disperse heat generated by the power supply.

•Make sure that the mounting location is thick enough to

accept and retain the power supply.

•Use the provided hex bolts, lock washers, and locking

nuts to mount the power supply.

Note: If the vehicle voltage is too high or too low, the

Intermec equipment may not work.

Universal Vehicle Power Supply Installation Instructions 5

Install the Y-Cable

1Connect the 3-pin connector and the 2 -pin connector of

the y-cable to the power supply.

2Connect one of these adapter cables to the y-cable and

the computer:

•P/N VE027-8024-C0 (CV31 or CV61)

•P/N 236-294-001 (CV41)

This illustration shows connecting adapter cable

P/N VE027-8024-C0 to the y-cable and a CV61.

6 Universal Vehicle Power Supply Installation Instructions

Install the CV31 Ignition Sensing

Cable (Optional)

Install the CV31 ignition sensing cable to automatically turn

on the CV31 when the operator turns on the vehicle.

1Connect the ignition (blue) wire to the ignition circuitry of

the vehicle (up to 60 V).

2Connect the grounding (black) wire to the vehicle chassis

for electrostatic discharge (ESD) protection. If the vehicle

chassis is not a suitable ground, connect the wire to the

negative terminal of the power source.

3Connect adapter cable P/N VE027-8024-C0 to the

ignition sensing cable, and then connect the ignition

sensing cable to the CV31.

Universal Vehicle Power Supply Installation Instructions 7

About the Vehicle Battery Cable

Follow these installation guidelines:

•The power supply can draw up to 0.25 A, even with no

load. So, for gas-powered vehicles, you also need to

install an On/Off switch with a minimum of 15 A DC rating

or an automatic shut-off device in series with the inline

fuse holder.

•Place the fuse link assembly as close to the vehicle

battery as possible to protect the entire power cable and

internal power supply of the computer from catastrophic

short-circuit failure. If the fuse fails for any reason, replace

it with a new fuse.

Optionally, you can also use one of these replacement fuses:

•10 A to 14 V input

•6 A to 36 V input

•5 A to 48 V input or higher

Assemble the Vehicle Battery Cable

1Route the battery cable from the power supply to the

vehicle battery.

2Cut the battery cable near the battery leaving enough of

the cable to reach the battery terminals.

3Strip the battery cable jacket back 31 to 36 cm

(12 to 14 in).

Note: If the fuse is blowing repeatedly, check the vehicle

power to see if excessive voltage spikes are occurring.

Replacement Fuse Specifications

Specification Measure

Type 3AB (0.25 x 1.25 in cartridge fuse)

Volts 250 VDC

Amps 20 A

8 Universal Vehicle Power Supply Installation Instructions

4Install heat shrink tubing on the battery cable jacket.

5Insert and secure the fuse in the fuse holder assembly.

6Assemble the negative wire:

aStrip 0.60 cm (0.25 in) of insulation from the green

and white wires.

bTwist the wires together.

cCrimp a 3/8-inch terminal ring onto the wires.

7Assemble the positive wire:

aCut a strip of red wire that is 5.08 cm (2 in) long.

bStrip 0.60 cm (0.25 in) of insulation from the red and

black wires.

cTwist the wires together.

dCrimp the fuse block assembly to the wires.

eCrimp the red wire you cut to the other end of the fuse

block assembly.

8Install heat shrink tubing on the braided ground wire.

Battery cable

jacket

Ground wire

Heat shrink

tubing

Heat shrink

tubing

Green wire

White wire

Terminal ring

Fuse

Red wire

Black wire

Universal Vehicle Power Supply Installation Instructions 9

9Crimp a 3/8-inch terminal ring onto the braided ground

wire.

10 Connect the 4-pin connector to the power supply.

11 Connect the battery cable to the vehicle battery. For more

information, see the next section.

How to Connect to the Vehicle Battery

The procedure you use to connect to the vehicle battery

depends on the location of the battery terminal:

•Top

•Side

Connect to the Top Battery Terminal

1Remove the nuts and bolts from the positive battery

terminal.

2Place a 3/8-inch washer onto each end of the battery

clamp bolt.

Warning: Verify that the cable to battery connections are

correct. Electrical energy from vehicle batteries can

harm equipment and people.

Negative wire

(green and white)

Nut Washers

Positive

wire (red)

Ground

wire (black)

10 Universal Vehicle Power Supply Installation Instructions

3Slide the positive fuse link terminal ring from the input

power cable onto positive battery clamp bolt.

4Place another 3/8-inch washer onto the battery clamp.

5Thread another 3/8-inch nut onto the battery clamp bolt

and tighten the nut securely.

6Repeat Steps 1 through 5 for the negative wire.

7Connect the ground wire. For help, see “Fasten the

Ground Wire” on page 11.

Connect to the Side Battery Terminal

When you remove the battery terminal side post bolts from

the vehicle battery, the vehicle computer and radio return to

their default settings.

1Remove positive battery terminal side post bolt from the

vehicle battery.

2Fasten a 3/8-inch nut to the 3/8 x 1-1/2-inch positive

battery terminal post.

3Place a 3/8-inch washer on the battery terminal post.

4Slide the positive wire fuse link terminal ring from the

power input cable onto the positive battery post.

Negative wire

(green and white)

Washers

Nut

Positive battery

terminal post

Ground

wire (black)

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