IFM Electronic SA 00 Series Bedienungsanleitung

Operating instructions

Flow sensor

SAxx00

SAxx10

SAxx30

SAxx40

80260078 / 00 05 / 2018

Contents

1 Preliminary note��4

2 Safety instructions ��4

3 Functions and features ��5

4 Function��5

4�1 Operating modes (ModE) ��6

4�2 Select the medium (MEdI) ��6

4�3 Define the internal pipe diameter (diA) ��6

4�4 Customer-specific calibration (CGA) ��7

4�5 Switching function��8

4�6 Analogue function ��9

4�7 Frequency output�� 11

4�8 Measured value damping (dAP) ��12

4�9 Colour change display (coLr)��13

4�10 IO-Link ��13

4�10�1 IO-Link process values ��14

5 Mounting��14

5�1 Installation position ��15

5�2 Interference in the pipe system ��17

5�3 Alignment��18

6 Electrical connection��18

7 Operating and display elements ��20

8 Menu��21

8�1 Main menu��21

8�2 Initialisation menu (INI)��23

8�3 Extended functions (EF) – Basic settings (CFG)��24

8�4 Min/Max memory (MEM) – Display (DIS) ��26

9 Set-up ��27

10 Parameter setting ��28

10�1 Parameter setting in general ��28

10�1�1 Switch between the menus��29

10�1�2 Change to the process value display (RUN mode) ��29

10�1�3 Locking / Unlocking ��29

10�1�4 Timeout��29

10�2 Settings for volumetric flow monitoring��30

10�2�1 Define the operating mode ��30

10�2�2 Define the internal pipe diameter��30

10�2�3 Configure the limit value monitoring for flow for OUT1��31

10�2�4 Configure the limit value monitoring for flow for OUT2��31

10�2�5 Configure the frequency signal for flow for OUT1 ��31

10�2�6 Configure the frequency signal for flow for OUT2 ��31

10�2�7 Configure the analogue output for flow for OUT2��32

10�2�8 Carry out the flow adjustment��32

10�2�9 Carry out the remote calibration ��33

10�3 Settings for temperature monitoring ��33

10�3�1 Configure the limit value monitoring for temperature for OUT2��33

10�3�2 Configure the frequency signal for temperature for OUT2 ��33

10�3�3 Configure the analogue output for temperature for OUT2��33

10�4 User settings (optional)��34

10�4�1 Configuration of the standard display ��34

10�4�2 Set the standard unit of measurement for flow��34

10�4�3 Select the medium��34

10�4�4 Configure colour change display ��34

10�4�5 Setting the output logic ��35

10�4�6 Set the measured value damping��35

10�4�7 Setting the switching delays ��35

10�4�8 Set output status in fault condition��35

10�4�9 Calibration of the curve of measured values ��35

10�5 Service functions ��36

10�5�1 Read min/max values ��36

10�5�2 Reset all parameters to factory setting ��36

11 Operation ��36

11�1 Read the process value ��36

11�2 Read the set parameters ��37

12 Technical data��37

13 Troubleshooting ��37

14 Servicing��38

15 Factory setting ��39

1 Preliminary note

Technical data, approvals, accessories and further information at

www�ifm�com�

►Instructions

> Reaction, result

[…] Designation of keys, buttons or indications

→Cross-reference

Important note

Non-compliance may result in malfunction or interference�

Information

Supplementary note�

CAUTION

Warning of personal injury�

Slight reversible injuries may result�

2 Safety instructions

• Read this document before setting up the product and keep it during the entire

service life�

• The product must be suitable for the corresponding applications and environ-

mental conditions without any restrictions�

• Only use the product for its intended purpose (→ 3 Functions and features)�

• Only use the product for permissible media (→ 12 Technical data)�

• If the operating instructions or the technical data are not adhered to, personal

injury and/or damage to property may occur�

• The manufacturer assumes no liability or warranty for any consequences

caused by tampering with the product or incorrect use by the operator�

• Installation, electrical connection, set-up, operation and maintenance of the unit

must be carried out by qualified personnel authorised by the machine operator�

• Protect units and cables against damage�

3 Functions and features

The unit monitors liquids and gases�

It detects the process categories flow and medium temperature�

Application area

• Air

• Water

• Glycol solutions (reference medium: 35 % ethylene glycol solution)

• Low-viscosity oils (viscosity: ≤ 40 mm²/s at 40 °C / ≤ 40 cSt at 104 °F)

• High-viscosity oils (viscosity: ≥ 40 mm²/s at 40 °C / ≥ 40 cSt at 104 °F)

Selection of the medium to be monitored → 10.4.3�

This is a class A product�

The unit may cause radio interference in domestic areas�

►If required, take appropriate EMC screening measures�

4 Function

• The unit detects flow based on the calorimetric measuring principle�

• The unit also detects the medium temperature�

• It features an IO-Link interface�

• The unit displays the current process value�

It generates 2 output signals according to the parameter setting:

OUT1/IO-Link: 2 selection options Parameter setting

- Switching signal for flow limit values → 10.2.3

- Frequency signal for flow → 10.2.5

OUT2: 7 selection options Parameter setting

- Switching signal for flow limit values → 10.2.4

- Switching signal for temperature limit values → 10.3.1

- Analogue signal for flow → 10.2.7

- Analogue signal for temperature → 10.3.3

- Frequency signal for flow → 10.2.6

- Frequency signal for temperature → 10.3.2

- Input for external teach signal → 10.2.9

4.1 Operating modes (ModE)

The unit provides three selectable operating modes for flow measurement:

Operating

mode

Medium Display unit

REL Liquids, air % (of the taught range) → 10.2.8

LIQU Liquids m/s, l/min, m3/h (fps, gpm, cfm)

GAS Air m/s, l/min, m3/h (fps, gpm, cfm)

The selected operating mode has no effect on the temperature measure-

ment, only absolute values in °C or °F are indicated.

The parameter settings are saved in the respective operating mode, i�e�

when the operating mode is changed, the settings are not lost�

If the operating modes LIQU and GAS are selected:

►Define the medium and the internal pipe diameter (→ 10.2.1)�

►If required, calibrate curve of measured values (→ 10.4.9)�

4.2 Select the medium (MEdI)

The unit has characteristic curves for different media� Depending on the operating

mode, the following media can be selected in the menu (→ 10.4.3):

Operating mode

Medium REL LIQU GAS

*OIL1:

viscosity ≥ 40 mm²/s at 40 °C / ≥ 40 cSt at 104 °F

**OIL2:

viscosity ≤ 40 mm²/s at 40 °C / ≤ 40 cSt at 104 °F

H2O x x

OIL1* x x

OIL2** x x

GLYC x x

AIR x x

4.3 Define the internal pipe diameter (diA)

In the operating modes LIQU and GAS the internal pipe diameter has to be en-

tered to define the volumetric flow (→ 10.2.2)

�

4.4 Customer-specific calibration (CGA)

Via the calibration factor CGA the sensor can be adjusted to a reference flow in

the application�

The customer-specific calibration allows changing the gradient of the curve of

measured values� It influences the display and the outputs�

140 % ME

100 % ME

60 % MEW

MEWQ

AV1

A = Operating value for display and

output signals

Q = Flow

MEW = Final value of the measuring

range

V0 = Curve of measured values at

factory setting

V1,

= Curve of measured values after

calibration

The change in the gradient is indicated in percentage�

Factory setting: CGA = 100 %�

After a change the calibration can be reset to factory setting (→ 10.5.2)�

Depending on the set CGA factor, it may not be possible to use the com-

plete measuring range�

4.5 Switching function

OUTx changes its switching status if it is above or below the set switching limits

(flow or temperature)� Hysteresis or window function can be selected� Example of

flow monitoring:

Hysteresis function Window function

rP FL

SP = set point

rP = reset point

HY = hysteresis

Hno = hysteresis NO (normally open)

Hnc = hysteresis NC (normally closed)

FH = upper limit value

FL = lower limit value

FE = window

Fno = window NO (normally open)

Fnc = window NC (normally closed)

When the hysteresis function is set, the set point SP and the reset point rP

are defined� The rP value must be lower than the SP value� The distance

between SP and rP is at least 4 % of the final value of the measuring range

(= hysteresis)�

If only the set point is changed, the reset point is changed automatically;

the difference remains constant�

When set to the window function the upper limit value FH and the lower lim-

it value FL are defined� The distance between FH and FL is at least 4 % of

the final value of the measuring range�FH and FL have a fixed hysteresis of

0�25 % of the final value of the measuring range� This keeps the switching

status of the output stable if the flow rate varies slightly�

4.6 Analogue function

The unit provides an analogue signal that is proportional to the flow quantity or the

medium temperature�

Within the measuring range the analogue signal is 4��20 mA�

The measuring range is scalable:

• [ASP2] determines at which measured value the output signal is 4 mA�

• [AEP2] determines at which measured value the output signal is 20 mA�

Minimum distance between [ASP2] and [AEP2] = 20 % of the final value of

the measuring range�

For flow measurement in the operating mode [ModE] = REL, [ASP2] and

[AEP2] are not available� In this operating mode, the characteristic curve of

the analogue output is defined by the flow adjustment:

high flow = 20 mA; low flow = 4 mA�

If the measured value is outside the measuring range or in the event of an internal

error, the current signals indicated in figure 1 are provided�

For measured values outside the display range or in case of a fault, messages are

displayed (UL, OL, Err; → 13)�

The analogue signal in case of a fault is adjustable (→ 10.4.8):

• [FOU] = On determines that the analogue signal goes to the upper final value

(22 mA) in case of an error�

• [FOU] = OFF determines that the analogue signal goes to the lower final value

(3�5 mA) in case of an error�

MEWMAW AEPASP

Q[% MEW]

T -20 120

1000 130

3,5FOU=OFF

21,5

[mA]

FOU=On

Err UL OL Err

Figure 1: Characteristics of the analogue output according to the standard IEC 60947-5-7�

Q: Volumetric flow

T: Medium temperature

MAW: Initial value of the measuring range for non-scaled measuring range

MEW: Final value of the measuring range for non-scaled measuring range

ASP: Analogue start point with scaled measuring range

AEP: Analogue end point with scaled measuring range

UL: Below the display range

OL: Above the display range

Err: The unit is in the error state

Analogue signal

Measured value (flow or temperature)

Display range

Measuring range

Scaled measuring range

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