IPEX ISH Bedienungsanleitung

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Document No.HDM-0006

Confidential C I-PEX Inc. QKE-DFFDE09-03 REV.8

ISH® INLINE CONNECTOR

Instruction Manual

RS0743

September 18, 2020

H.Naoi

J.Tateishi

E.Kawabe

RS0550

August 18, 2018

S.Tanaka

S.Tono

T.Osuga

RS0511

July 10, 2018

H.Naoi

T.Osuga

E.Kawabe

RS0264

December 10, 2015

K.Hanaki

J.Mukunoki

T.Endo

Rev.

ECN

Date

Prepared by

Checked by

Approved by

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Contents

1. Purpose

2. Applicable items

3. Crimping procedure

4. Terminal insertion

5. Secondary lock part installation

6. How to release Secondary lock part

7. How to release terminals

8. Mating of connector

9. Unmating of connector

10.Handling of Product

11.Storage of housings and terminals

12.Jig

13.Other notes

14.Contact

・・・・・ Sheet 3

・・・・・ Sheet 4

・・・・・ Sheet 13

・・・・・ Sheet 14

・・・・・ Sheet 16

・・・・・ Sheet 17

・・・・・ Sheet 19

・・・・・ Sheet 20

・・・・・ Sheet 21

・・・・・ Sheet 22

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1.Purpose

The Manual explains the handling of ISH INLINE CONNECTOR.

For female connector, refer to the Handling Manual 【ISH CONNECTOR No.HDM-0002】.

2.Applicable items

The Manual is applicable to the items listed below.

Name

Part No.

Image

MALE TERMINAL

VT002-012

MALE CONNECTOR

FEMALE CONNECTOR

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3.Crimping procedure

3-1.Applicable wires

3-2.Wire strip length

①Strip the insulation off by 3.0±0.1mm (see Fig.1)

②Check to see that there is no damage to the conductors or insulation, cut off conductors, short conductors

and deformed conductors as shown in Fig. 2.

Do not use wires with damaged conductors, cut off conductors, short conductors and deformed conductors.

Using faulty wires may cause crimping problems.

Part No. Applicable Wire

VT002-012

wire size：0.3mm2・0.5mm2

Insulation outer diameter：Φ1.60mm MAX.

3.0±0.1mm

Conductors

Insulation

Fig 2. Stripped wires (unacceptable examples)

Fig 1.Wire strip

Cut off conductors

(defect)

Deformed conductors

(defect)

Condition

Image

Good

Damaged conductors

(defect)

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3-3.Terminal part names

3-4. Crimping requirements

(1) Crimp dimension

Crimped female terminals must satisfy the crimp dimension specified in Table 1.

※Crimp dimensions may be different depending on conductor construction of the wire.

Please contact our Sales Department shown in 14(sheet 22) about wire used, then we will verify it and

notify you the appropriate crimp dimensions.

Fig 3. Terminal part names

Table 1. Crimp dimension

Insulation barrel Crimp Height

0.95±0.05 (※)

Part No.

Wire Size

Insulation

Outer Diameter

Wire barrel Crimp Height

Wire barrel Crimp Width

1.8±0.05

Insulation barrel Crimp Width

VT002-012

0.3mm2

Φ1.60mm MAX.

0.9±0.05 (※)

1.4±0.04

1.6+0.1/-0.05

1.55±0.05

0.5mm2

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Measuring method for crimp dimension is described below.

Use the micrometer shown in Fig.4 for measurement of each part.

Fig 4. Micrometer

(1)-1. Measuring method for wire barrel crimp height is described below.

To measure the wire barrel crimp height, pinch the top of the wire barrel (winding side) and the bottom of

the wire barrel with a micrometer. (see Fig.5)

Secure terminals firmly to obtain accurate measurement.

Do not pinch the bell mouth. The wire barrel crimp height can not measure accurately.

(1)-2. Measuring method for insulation barrel crimp height is described below.

To measure the insulation barrel crimp height, pinch the top of the insulation barrel (winding side) and the bottom of

the insulation barrel with a micrometer. (see Fig.6)

Secure terminals firmly to obtain accurate measurement.

Fig 5.Wire barrel Crimp height measurement

Fig 6. Insulation barrel Crimp height measurement

Section

Do not pinch the bellmouth.

Micrometer

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(1)-3. Measuring method for wire barrel crimp width is described below.

To measure the wire barrel crimp width, pinch the side of the wire barrel with a micrometer. (see Fig.7)

Secure terminals firmly to obtain accurate measurement.

Fig 7. Wire barrel Crimp width measurement

(1)-4. Measuring method for insulation barrel crimp width is described below.

To measure the insulation barrel crimp width, pinch the side of the insulation barrel with a micrometer. (see Fig.8)

Secure terminals firmly to obtain accurate measurement.

Fig 8. Insulation barrel crimp width measurement

Section

Micrometer

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(2) Bottom burrs

Burrs produced during crimping process must not extend beyond the bottom surface. (see Fig.9)

(3) Bellmouth,excess conductors and cut-off tab

Bellmouth,excess conductors and cut-off tab must satisfy the dimensions shown in Fig. 10 and Table 2.

Fig.10. Bellmouth, excess conductors and cut-off tab

No extension

Extension

Bottom surface of terminal

Bottom burrs

【Good】

【No good】

Fig 9. Bottom burrs

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(4) Unaligned wire barrel ends

Unaligned wire barrel ends is 0.1mm MAX..(Fig.11)

※If wire barrel ends are not aligned, resulting in different dimension of excess conductors or

bellmouth between the sides,dimensions must be measured on larger side and be satisfied.

(In the case shown in Fig.12, measure excess conductors:[a],bellmouth:[b].)

(5) Rolling

Rolling is 3°MAX. from the wire barrel (baseline).(see Fig.13)

Fig13. Rolling

Fig 12. Example of unaligned wire barrel ends

Fig 11. Unaligned wire barrel ends

Example①

Example②

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(6) Terminal twist

Terminal twist is 1.2° MAX. from the wire barrel (baseline). (see Fig. 14)

(7) Bend up and Bend down

Bend up is 1.10mm MAX., and no Bend down respectively, the hight from the wire barrel(baseline) to

the terminal box(measurement point). (see Fig. 15～16)

Fig 15. Bend up

Fig 16. Bend down

Fig 14. Terminal twist

No bend down

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