Johnson Controls Tyco TJPX0500003 Bedienungsanleitung

Resilient-Seated Gate Valves

with Vertical or Cross Wall Post Indicator

Page 1 of 16 MAY 2021 TFP1546

Worldwide

Contacts

www.tyco-ﬁre.com

IMPORTANT

Refer to Technical Data Sheet

TFP2300 for warnings pertaining to

regulatory and health information.

General

Description

TYCO Resilient-Seated Gate Valves

with Vertical and Cross Wall Indicators

are used in ﬁre protection systems for

on/off operation. End connection con-

ﬁgurations including Flange by Flange,

Flange by Groove, and Groove by

Groove are available.

The ductile iron body weighs approx-

imately 50% less than conventional

cast iron valves, which allows easier

handling on site and reduced shipping

costs.

The fully encapsulated EPDM ductile

iron wedge ensures drop-tight sealing.

Valve components are either inher-

ently corrosion-resistant or protected

with fusion-bonded epoxy resin coating

for a long, reliable service life and

enhanced UV protection in exposed

installations.

This valve is one of the lightest, most

durable gate valves on the market

today. Its design features and material

selection criteria fulﬁll the need for a

reliable, long life and easy to operate

gate valve.

These valves are available with either

Vertical Indicators for underground

water supplies or Cross Wall Indicators

for interior water systems. Both indica-

tors provide external visual indication

of the open or shut valve condition as

well as a locking mechanism to secure

a particular wedge position.

NOTICE

Never remove any piping component

nor correct or modify any piping deﬁ-

ciencies without ﬁrst de-pressurizing

and draining the system. Failure to do

so may result in serious personal injury,

property damage, and/or impaired

device performance.

It is the designer’s responsibility

to select products suitable for the

intended service and to ensure that

pressure ratings and performance data

are not exceeded. Material and gasket

selection should be veriﬁed for com-

patibility with the speciﬁc application.

Always read and understand the instal-

lation instructions.

TYCO Gate Valves described herein

must be installed and maintained in

compliance with this document, in

addition to the standards of any other

authorities having jurisdiction. Failure

to do so may result in serious personal

injury or impair the performance of

these devices.

The owner is responsible for main-

taining their mechanical system and

devices in proper operating condition.

The installing contractor or device man-

ufacturer should be contacted with any

questions.

TFP1546

Page 2 of 16

NOTES

• ANSI 150 and BS10 Table E

anges feature raised faces

• ANSI 125 and PN16 anges

feature at faces

(ANSI 125 listed only for dif-

ferentiation from ANSI 150,

Gate Valves featuring ANSI 125

anges are not available)

Dim. A

Bolt Circle

Diameter

Dim. B

Bolt Hole

Diameter

Qty. N

Number of

Bolt Holes

Nominal

Valve

Size Nominal Dimensions in Inches (mm)

ANSI

in.

ANSI

Class 150 ISO 7005-2

PN16 AS 2129

(Table E)

Dim.

ADim.

BQty.

NDim.

ADim.

BQty.

NDim.

ADim.

BQty.

DN50

4.75

(120.7)

0.75

(19.0) 44.92

(125.0)

0.75

(19.0) 44.49

(114.0)

0.71

(18.0) 4

DN100

7.50

(190.5)

0.75

(19) 87. 0 9

(180.0)

0.75

(19) 87. 0 0

(178.0)

.071

(18.0) 8

DN150

9.50

(241.5)

0.88

(22) 89.45

(240.0)

0.88

(23) 89.25

(235.0)

0.87

(22.0) 8

DN200

11.75

(298.5)

0.88

(22) 811.61

(295.0)

0.88

(23) 12 111.49

(292.0)

0.87

(22.0) 8

DN250

14.25

(362.0)

1.00

(25) 12 13.98

(355.0)

1.13

(28) 12 14.02

(356.0)

0.87

(22.0) 12

DN300

17.0 0

(432.0)

1.00

(25) 12 16.14

(410.0)

1.13

(28) 12 15.98

(406.0)

1.02

(26.0) 12

DN350

18.75

(476.3)

1.13

(28.6) 12 18.5

(470.0)

1.102

(28) 16 18.50

(470.0)

1.02

(26.0) 12

DN400

21.25

(539.8)

1.13

(28.6) 16 20.67

(525.0)

1.22

(31) 12 20.51

(521.0)

1.02

(26.0) 12

DN450

22.75

(577.9)

1.26

(32.0) 16 23.03

(585.0)

1.22

(31) 20 19.84

(504.0)

1.02

(26.0) 12

DN500

25.00

(635.0)

1.26

(32.0) 20 25.59

(650.0)

1.34

(34) 20 25.24

(641.0)

1.02

(26.0) 16

DN600

29.51

(749.5)

1.378

(35.0) 20 30.31

(770.0)

1.46

(37) 20 29.76

(756.0)

1.30

(33.0) 16

No. Description Qty. Material

1Body........ 1ASTM A536

65-45-12

2Wedge ...... 1EPDM

3Stem ........ 1AISI SS240

4Bonnet ...... 1ASTM A536

65-45-12

5Half-Ring . . . . 1 AS T M C110 0

6Seal Seat . . . . 1 ASTM A536

65-45-12

7Disc Nut . . . . . 1 ASTM B62

C83600

8Seal Ring . . . . 1 EPDM

9O-Ring ...... 2EPDM

10 Dust Cap . . . . 1 EPDM

11 Hex Socket

Cap Screw . . . 2 8.8 Rating

12 Wench

Nut ......... 1

ASTM A536

65-45-12

13 Washer ...... 1ASTM SS304

14 Hex Socket

Cap Screw . . . 1 8.8 Rating

15 Plug ........ 2ASTM SS304

16 Gasket ...... 1EPDM

17 Hex Socket

Cap Screw . . . 4-10 ASTM SS304

18 Post

Flange ...... 1

ASTM A536

65-45-12

19 Washer ...... 2Carbon Steel

Galvanized

20 Spring

Washer ...... 2

Carbon Steel

Galvanized

21 Hex Socket

Cap Screw . . . 2 8.8 Rating

FIGURE 1

POST INDICATOR GATE VALVE

AS SE M B LY

TABLE A

GATE VALVE SELECTION FLANGE DRILLING SPECIFICATIONS

TFP1546

Page 3 of 16

FLANGE x FLANGE

FLANGE x GROOVE

GROOVE x GROOVE

Nominal

Valve Size Nominal

Pipe Size

Nominal Dimen-

sions

in. (mm) P

Tapping

Boss Size

ANSI in.

NPT

Approx.

Weight

F x F

(kg)

Approx.

Weight

F x G

(kg)

Approx.

Weight

G x G

(kg)

ANSI

in.

O.D.

in.

(mm) LCL

DN50

2.375

(60.3)

7. 0 0

(178)

10.98

(279)

1/2

25.0

(11. 34)

24.1

(10.92)

23.11

(10.49)

DN100

4.500

(114. 3)

9.00

(229)

13.07

(332)

77. 0

(35)

73.5

(33.4)

50.8

(23.1)

–

DN150

6.500

(165.1)

10.50

(267)

17.17

(436)

110.0

(50)

105.7

(48)

101.4

(4 6.1)

DN150

6.625

(168.3)

10.50

(267)

17.17

(436)

110.0

(50)

105.7

(48)

101.4

(4 6.1)

DN200

8.625

(219.1)

11.50

(292)

20.47

(520) 3/4 182.6

(83)

184.8

(84)

187

(85)

DN250

10.750

(273.1)

13.00

(330)

24.41

(620)

271.7

(123.5)

266.2

(121)

260.7

(118.5)

DN300

12.750

(323.9)

14.00

(356)

26.38

(670)

38 6.1

(175.5)

378.4

(172)

370.7

(168.5)

DN350

14.000

(355.6)

15.00

(381.0)

33.94

(862)

506.0

(230) — —

DN400

16.000

(406.4)

15.98

(406.0)

36.93

(938)

712.8

(324) — —

DN450

18.000

(4 57. 2)

17.0 0

(432.0)

41.61

(1057)

968

(440) — —

DN500

20.000

(508.0)

17. 9 9

(4 57. 0 )

44.96

(1142)

1403.6

(638) — —

DN600

24.000

(609.6)

20.0

(508.0)

50.98

(1295)

1804

(820) — —

FIGURE 2

POST INDICATOR GATE VALVE

NOMINAL DIMENSIONS

TFP1546

Page 4 of 16

BURY LINE

No. Description Qty. Material

1Locking

Wrench...... 1ASTM A126 B

2Operating

Nut ......... 1SUS304

3 Hex Cap

Screw ....... 2ASTM A105

4 Hex Nut . . . . . 2 ASTM A105

5Snap Ring . . . 1 AISI 066

6Target Carrier

Yoke ........ 1SUS304

7Target ....... 4ASTM B108

8 Hex Cap

Screw ....... 4ASTM A105

9Window

Glass ....... 2Lexan-UN

10 Window

Glass

Gasket ...... 2PTFE

11 Hex Cap

Screw ....... 4ASTM A105

12 Hex Nut . . . . . 4 ASTM A105

13 Upper

Post ........ 1ASTM A536

14 Hex Cap

Screw ....... 6ASTM A105

15 Hex Nut . . . . . 6 ASTM A105

16 Mounting

Flange ...... 1ASTM A126B

17 Hex Cap

Screw ....... 4ASTM A105

18 Hex Nut . . . . . 4 ASTM A105

19 Connection

Tube

Coupling. . . . . 1 ASTM A536

20 Cotter Pin. . . . 1 AISI 304

21 Inner

Pipe ........ 1ASTM A53

22 Connection

Tube ........ 1AISI 1045

23 Plug ........ 1AISI 304

24 Cap......... 1ASTM A126B

25 Phillips

Head

Screw ....... 1AISI 304

26 Lock Hasp . . . 1 ASTM 307B

FIGURE 3

VERTICAL INDICATOR POST

AS SE M B LY

TFP1546

Page 5 of 16

FINISHED

GRADE LINE

INDICATOR

MARK RING

BOTTOM

FLANGE*

MOUNTING

BOLTS AND

NUTS

SUPERVISORY

SWITCH

(NOT INCLUDED)

WRENCH LOCK

(NOT INCLUDED)

INDICATOR

WINDOW

UPPER POST

WRENCH

OUTER POST

INNER PIPE

GATE VALVE

INDICATOR

MATING

FLANGE

Post

Type

Nominal

Valve

Size

in.

Valve CL to

Finished Grade

in.

(mm)

in.

(mm)

in.

(mm)

Minimum Maximum

Type A

DN50

29.25

(74 4)

63.50

(1614)

9.50

(240)

30.00

(760)

DN100

31.13

(791)

65.38

(1661)

DN150

35.06

(892)

69.38

(1762)

DN200

38.38

(975)

72.63

(1845)

DN250

42.31

(1075)

76.56

(1945)

DN300

45.50

(1156)

79.75

(2026)

Type B

DN350

50.87

(1292)

158.35

(4022)

11.3 0

(287)

DN400

53.82

(1367)

161.30

(4097)

DN450

58.54

(1487)

166.02

(4217)

DN500

61.89

(1572)

169.37

(4302)

DN600

67. 87

(1724)

175.35

(4454)

NOTE:

* Type B Post bottom ange features reducing gear for compatibility with 14 in.

(DN350) and larger valve sizes.

FIGURE 4

VERTICAL INDICATOR POST

FEATURES AND NOMINAL

INSTALLATION DIMENSIONS

TFP1546

Page 6 of 16

Installation

Step 1. Rotate gate valve top cap

clockwise to fully open gate valve.

Step 2. Remove indicator wrench and

cap bolts and nuts.

Step 3. Remove cap assembly from

body cavity.

Step 4. Rotate target carrier assembly

around operating nut stem to adjust

distance between top surface of

carrier yoke and bottom ﬂange of cap

to 5 in. (127 mm).

Step 5. Engage middle tooth (center-

line) of OPEN target in fourth notch

in serrated edge from top surface of

carrier yoke. Locate SHUT target per

Dimension T in table.

Step 6. Temporarily engage connec-

tion tube coupling onto gate valve top

cap and attach indicator to gate valve

mounting ﬂange with bolts and nuts.

Step 7. Loosen jam nuts and bolts to

free indicator outer pipe from inner

pipe. Adjust outer pipe bury line even

with ﬁnished grade.

Step 8. Tighten bolts and jam nuts to

secure outer pipe onto inner pipe.

Step 9. Mark cut line on connection

tube 1 1/2 in. (40 mm) above top ﬂange

of body.

Vertical Indicator Post, 4 in. to 12 in. (DN100 to DN300) Valves

Step 1 Step 2 Step 3

5 IN.

(127 mm)

Step 4

VALVE

SIZE

IN. (DN)

DIM. T

IN. (mm)

4th

NOTCH

8 (DN200)

10 (DN250)

12 (DN300)

6 (DN150)

4 (DN100)

2.36 (60)

2.95 (75)

3.74 (95)

1.77 (45)

1.18 (30)

Step 5 Step 6

Step 7 Step 8

1-1/2"

(40 mm)

CUT

LINE

Step 9

TFP1546

Page 7 of 16

Step 10. Remove connection tube from

body and cut at cut line.

Step 11. Temporarily detach indica-

tor from gate valve and raise to gain

access to gate valve top cap. Engage

connection tube coupling onto gate

valve top cap.

Step 12. Secure indicator to gate valve

with bolts and nuts.

Step 13. Insert cap assembly into body

cavity, aligning carrier yoke keyway

slots with body keys and square hole

in operating nut stem with connection

tube.

Step 14. Secure cap to body with bolts

and nuts.

Step 15. Attach wrench to operat-

ing nut and rotate counter-clockwise.

Observe gate valve waterway to verify

wedge in fully SHUT position. Observe

indicator to verify SHUT targets cen-

tered in windows.

Step 16. Rotate wrench clockwise.

Observe gate valve waterway to verify

wedge in fully OPEN position. Observe

indicator to verify OPEN targets cen-

tered in windows.

Note: Adjust position of targets on carrier

yoke as necessary if conditions in Steps 15

and 16 are not achieved. Gate valve must

prevent ﬂow when indicator displays SHUT

condition. Similarly, gate valve must allow

full ﬂow when indicator displays OPEN

condition.

CUT

LINE

Step 10 Step 11 Step 12

Step 13 Step 14 Step 15

Step 16

TFP1546

Page 8 of 16

Installation

Step 1. Rotate gate valve top cap

clockwise to fully open gate valve.

Step 2. Remove top cap from gate

valve.

Step 3. Remove indicator wrench and

cap bolts and nuts.

Step 4. Remove cap assembly from

body cavity.

Step 5. Rotate target carrier assembly

around operating nut stem to adjust

distance between top surface of

carrier yoke and bottom ﬂange of cap

to 6 1/2 in. (165 mm).

Step 6. Engage middle tooth (center-

line) of OPEN target in fourth notch

in serrated edge from top surface of

carrier yoke. Locate SHUT target per

Dimension T in table.

Step 7. Temporarily attach indicator to

gate valve mounting ﬂange with bolts

and nuts. Ensure connection tube cou-

pling remains engaged onto reducing

gear top cap.

Step 8. Loosen jam nuts and bolts to

free indicator outer pipe from inner

pipe. Adjust outer pipe bury line even

with ﬁnished grade.

Step 9. Tighten bolts and jam nuts to

secure outer pipe onto inner pipe.

Vertical Indicator Post, 14 in. to 24 in. (DN350 to DN600) Valves

Step 1 Step 2 Step 3

Step 4

6-1/2 IN.

(165 mm)

Step 5

18 (DN450) 4.72 (120)

20 (DN500)

24 (DN600)

5.20 (132)

5.91 (150)

16 (DN400) 4.25 (108)

14 (DN350) 3.72 (94,5)

VALVE

SIZE

IN. (DN)

DIM. T

IN. (mm)

4th

NOTCH

Step 6

Step 7 Step 8 Step 9

TFP1546

Page 9 of 16

Step 10. Mark cut line on connection

tube 1 1/2 in. (40 mm) above top ﬂange

of body.

Step 11. Remove connection tube from

body and cut at cut line.

Step 12. Temporarily detach indica-

tor from reducing gear and raise to

gain access to reducing gear top cap.

Engage connection tube coupling onto

reducing gear top cap.

Step 13. Secure indicator to reducing

gear with bolts and nuts.

Step 14. Insert cap assembly into body

cavity, aligning carrier yoke keyway

slots with body keys and square hole

in operating nut stem with connection

tube.

Step 15. Secure cap to body with bolts

and nuts.

Step 16. Attach wrench to operat-

ing nut and rotate counter-clockwise.

Observe gate valve waterway to verify

wedge in fully SHUT position. Observe

indicator to verify SHUT targets cen-

tered in windows.

Step 17. Rotate wrench clockwise.

Observe gate valve waterway to verify

wedge in fully OPEN position. Observe

indicator to verify OPEN targets cen-

tered in windows.

Note: Adjust position of targets on carrier

yoke as necessary if conditions in Steps 16

and 17 are not achieved. Gate valve must

prevent ﬂow when indicator displays SHUT

condition. Similarly, gate valve must allow

full ﬂow when indicator displays OPEN

condition.

1-1/2"

(40 mm)

CUT

LINE

Step 10

CUT

LINE

Step 11 Step 12

Step 13 Step 14 Step 15

Step 16 Step 17

TFP1546

Page 10 of 16

(NOT INCLUDED)

21 122

323

24 2

12 11 1013

615 9 818 17

1920 7

No. Description Qty. Material

1Lifting Eye

Bolt......... 1ASTM A307B

2 Hex Nut . . . . . 1 ASTM A307B

3Washer ...... 1ASTM A307B

4Handwheel. . . 1 ASTM A536

5Operating

Nut ......... 1SUS304

6 Hex Cap

Screw ....... 2ASTM A307B

7 Hex Nut . . . . . 2 ASTM A307B

8Snap Ring . . . 1 AISI 066

9Target Carrier

Yoke ........ 1SUS304

No. Description Qty. Material

10 Target ....... 4ASTM B108

11 Hex Cap

Screw ....... 4ASTM A307B

12 Window

Glass ....... 2Lexan-UN

13 Window

Glass

Gasket ...... 2PTFE

14 Hex Cap

Screw ....... 4ASTM A307B

15 Hex Nut . . . . . 4 ASTM A307B

16 Body........ 1ASTM A536

17 Stand Pipe . . . 1 ASTM A53

No. Description Qty. Material

18 Connection

Tube ........ 1AISI 1045

19 Cotter Pin. . . . 1 AISI 304

20 Connection

Tube

Coupling. . . . . 1 ASTM A536

21 Plug ........ 1Malleable

Iron

22 Cap......... 1ASTM A126B

23 Phillips

Head

Screw ....... 1AISI 304

24 Lock Hasp . . . 1ASTM 307B

FIGURE 5

CROSS WALL INDICATOR POST

AS SE M B LY

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