Julabo CORIO CD Bedienungsanleitung

english

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=== En de d er L ist e für Textm ark e In hal t1 ===

Immersion / Open Bath / Refrigerated Circulators

Operating Instructions

Important: keep original operating manual for future use.

1.951.0801-V0

Table of contents

1Intended use ........................................................................................5

2Description...........................................................................................6

3Explanation of safety information.....................................................7

3.1 Explanation of other information ............................................................ 7

4Safety instructions ..............................................................................8

5Operator's responsibility - safety instructions ...............................10

5.1 Requirements for the operating personnel ............................................ 10

5.2 Operating and ambient conditions for using the unit............................ 10

5.3 Operating the unit................................................................................. 11

6Control and function elements.........................................................12

6.1 Installation of the circulator .................................................................. 15

6.2 Bath fluids............................................................................................. 15

7Commissioning ..................................................................................17

7.1 Excess temperature and low level safety devices .................................. 18

7.2 Filling the 1001F ................................................................................... 19

7.3 Filling quantities and shut-off criteria ................................................... 19

7.4 Switching on / Start - Stop .................................................................... 20

7.5 Adjusting of temperature setpoint ........................................................ 20

7.6 ATC - Absolute Temperature Calibration (1-point calibration) .............. 21

7.7 Switch Autostart on and off .................................................................. 22

8Error messages / Possible causes of faults......................................22

9Operation of the CORIO CD via the USB interface..........................26

10 Emptying the bath tank ....................................................................28

11 Technical data....................................................................................29

11.1 Technical data for circulator.................................................................. 29

11.2 Technical data for refrigeration circulation circulator............................ 30

11.3 Refrigerant ............................................................................................ 31

12 Materials of parts in contact with the bath fluid ...........................32

12.1 Circulator .............................................................................................. 32

Intended use

13 Accessories ........................................................................................ 33

13.1 For external connection......................................................................... 33

13.2 For open baths ...................................................................................... 33

14 Maintenance, cleaning, storage....................................................... 33

14.1 Maintain the refrigeration capacity....................................................... 33

14.2 Cleaning................................................................................................ 34

14.3 Storage.................................................................................................. 34

15 Repair service.................................................................................... 34

15.1 Warranty ............................................................................................... 35

16 Waste disposal .................................................................................. 36

16.1 Packaging.............................................................................................. 36

16.2 Unit ....................................................................................................... 36

16.3 Refrigerant ............................................................................................ 36

17 EC conformity.................................................................................... 37

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Congratulations.

You have made an excellent choice.

JULABO thanks you for the trust.

This operating manual is designed to familiarize you with the operation

of our units and their possible applications. Please read the operating

manual carefully.

Please call us if you have any questions about the operation of the unit

or about the operating manual.

Contact:

JULABO GmbH

Gerhard-Juchheim-Strasse 1

77960 Seelbach / Germany

Tel. +49 (0) 7823 / 51-0

Fax +49 (0) 07823 / 2491

info.de@julabo.com

www.julabo.com

The JULABO quality management system

The standards for the development, production and distribution of

temperature control devices for laboratory and industry use satisfy the

requirements of ISO 9001 and ISO 14001.

Registration certificate No. 01 100044846.

Unpacking and inspection

If the packaging is damaged or if you discover any concealed transport

damage when you have unpacked the devices and the accessories,

please notify the supplier in the form of a statement of damage.

The operating manual

•should be kept for future use.

•must be available to operating personnel at all times.

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Intended use

1Intended use

JULABO circulators are laboratory devices which are designed for the

temperature control of certain liquid media in a bath tank or with a

refrigeration unit. The bath fluids recommended by JULABO must be

used as tempering media.

Units with pump connections allow the tempering tasks to be carried out

in an external temperature control system.

JULABO circulators are not designed for the direct temperature control of

foods, semi-luxury foods and tobacco, or pharmaceutical and medical

products.

•Direct temperature control means unprotected contact between the

object and the tempering medium (bath fluid).

•The devices are not suitable for use in potentially explosive

environments.

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2Description

•These circulators are operated via the splash-proof keypad. The

microprocessor technology allows the setpoint to be set, displayed

and saved using the temperature display LED.

•The PID temperature control automatically adjusts the heat supply to

the requirements in the bath.

•ATC - Absolute Temperature Calibration (1-point calibration)

•The pump function can be switched from internal to external

circulation by a simple switchover button.

•Safety equipment to IEC 61010-2-010:

- Excess temperature protector is a safety device which is

independent of the control circuit whose value is set using a

tool (screwdriver).

- A float switch acts as the low level safety device. If these

safety devices trip, the heater and circulating pump are

completely shut down.

•Interfaces:

- CAN bus to communicate with the refrigeration machine

- USB connector to act as host to update and read data. USB device

for remote control.

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It is important to follow these safety instructions to prevent personal

injury and property damage. These instructions apply in addition to the

safety instructions at your workstation.

It is essential that you read the user information before

starting the device.

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Explanation of safety information

3Explanation of safety information

The operating manual contains warnings to increase safety when using

the unit. The general warning sign, consisting of an equilateral triangle

surrounding an exclamation sign and reproduced in various signal

colors, is preceded by the signal words.

"Warning of a dangerous situation".

The significance of the danger is classified with a signal word. Read the

instructions carefully and follow them.

This signal word designates a danger with a high level of risk which, if

it not prevented, will result in death or serious injury.

This signal word designates a danger with a medium level of risk

which, if it not prevented, may result in death or serious injury.

This signal word designates a danger with a low level of risk which, if it

not prevented, may result in minor or moderate injury.

Designates a possibly harmful situation. If it is not prevented, the

system or something near it may be damaged.

3.1 Explanation of other information

TIP

Your attention is drawn to something special by this.

Designates user tips and other useful information.

Dangers at second glance

Designates states which only occur after the start of an action and

could have been prevented if the warning had been heeded.



Informative note

Provides additional information.

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4Safety instructions

It is important to follow these safety instructions to prevent personal

injury and property damage. These instructions apply in addition to

standard safety practices for working places.

•It is essential that you read the user information before starting the

device

•Use PPE (safety gloves, safety shoes, safety goggles).

•Transport the unit carefully. The interior of the unit can also be

damaged by impacts or if it is dropped.

•Do not loiter under the unit during transportation and operation.

•The unit is not intended for use in potentially explosive areas.

•Please observe the specifications for the minimum space

requirement when setting up the unit in chapter 11.3 Refrigerant,

page 31.

•Only operate the unit in rooms that are well-ventilated, dry and free

of frost.

•Switch the unit off immediately if there is refrigerant leakage.

•Place the unit on a flat surface of non-flammable material.

•Operate the unit under an exhaust hood as much as possible.

•Do not start the unit if it is damaged or leaking.

•Compare the mains voltage and frequency with the specifications on

the type plate.

•Only connect the unit to a fused mains connection via a FI circuit

breaker (Ia=30 mA).

•Only connect the unit to a power socket with ground contact (PE –

protective earth)!

•The power supply plug serves as safe disconnecting device from the

power supply network and must be freely accessible at all times.

•Check the mains cable regularly for signs of damage.

•Do not start the unit if it has a damaged power cable.

•Keep the mains cable away from hot pump connections.

•Refer to the safety sticker. Parts of the unit can be hot or cold.

•Never use the unit without bath fluid.

•Do not reach into the thermal bath fluid.

•Check the filling level of the bath fluid at regular intervals. The pump

and heater must always be completely covered with bath fluid.

•Set the excess temperature protector to at least 25 °C below the

flash point of the bath fluid.

Safety instructions

•Monitor the heat expansion of the bath oils as the bath temperature

rises.

•Prevent water getting into hot bath oils.

•Use suitable tubing.

•Secure the tubing connections to prevent them sliding off.

•Do not bend the bath fluid tubing.

•Check the hoses at regular intervals for signs of material fatigue (for

example cracking).

•Do not drain the bath fluid when it is hot.

•Check the temperature of the bath fluid before draining it, for

example by switching on the unit briefly.

•Switch off the unit and pull the plug before moving the unit or

carrying out service or repair work.

•Have all service and repair work carried out by authorized specialists

only.

•Switch off the unit and disconnect it from the power supply before

cleaning it.

•Drain the unit completely before transporting it.

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5Operator's responsibility - safety instructions

Products manufactured by JULABO GmbH ensure safe operation when

installed, operated and according to common safety regulations. This

section explains the potential dangers which may occur when operating

the unit and specifies the most important safety measures to prevent

these dangers as far as possible.

5.1 Requirements for the operating personnel

The operator is responsible for the qualifications of the personnel

operating the unit. Ensure that the personnel who operate the unit are

trained in the relevant work application by a trained person.

The operative must receive regular training about the dangers involved

with their work and about action to prevent such dangers.

Ensure that everybody involved with the operation, maintenance and

installation have read and understood the safety information and the

operating manual. The unit may only be configured, installed,

maintained and repaired by trained personnel.

If hazardous substances or substances which may become hazardous are

used, the unit may only be used by a person who is completely familiar

with these substances and the unit. This person must be able to assess

the possible dangers in full.

5.2 Operating and ambient conditions for using the unit

•Avoid impacts on the housing, vibrations, damage to the operative

keypad (keys and display) and heavy soiling.

•Ensure that the product is checked at regular intervals suitable for its

frequency of use to ensure that it is in perfect condition.

•Check the proper condition of the mandatory warning, prohibition,

and safety labels at least every 2 years.

•Ensure that the mains supply has a low impedance to prevent

influencing of other units powered in the same mains.

•The unit is designed for operation in a controlled electromagnetic

environment. This means that in an environment of this nature,

transmission equipment such as mobile phones should not be used

in the immediate vicinity.

•Other units with components which are suceptible to magnetic fields

may be influenced by magnetic radiation. We recommend to

maintain a minimum distance of 1 m.

•Permissible ambient temperature: max. 40 °C, min. 5 °C.

•The relative humidity should not exceed 50 % (40 °C).

•Do not store in an aggressive atmosphere. Protect from dirt.

•Protect from direct sunlight.

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