JVC KD-R400J Bedienungsanleitung

SERVICE MANUAL

2008/12

CD RECEIVER

MA430<Rev.001>200812SERVICE MANUAL

KD-R400J, KD-R401E, KD-R401EX,

KD-R401EY, KD-R401EU, KD-R402EY,

KD-R407EE, KD-R501E, KD-R501EX,

KD-R501EY, KD-R501EU, KD-R504UI,

KD-R505U, KD-R505UN, KD-R505UT,

KD-R505UH, KD-R506U, KD-R506UN,

KD-R506UT, KD-R506UH, KD-R508UF

Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)

Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade)

TABLE OF CONTENTS

1 PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

5 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-21

KD-R401/R402

/R407/R501

KD-R400

/R504

/R505

/R506 KD-R400

1-2 (No.MA430<Rev.001>)

SPECIFICATION

KD-R400J

Design and specifications are subject to change without notice.

AUDIO AMPLIFIER SECTION

Power Output 20 W RMS ×4 Channels at 4 Ωand < or = 1%THD+N Amplifier Power Standard

Signal-to-Noise Ratio 80 dBA (reference 1 W into 4 Ω)

Load Impedance 4 Ω(4 Ωto 8 Ωallowance)

Tone Control Range Bass ±12 dB (60 Hz 80 Hz 100 Hz 200 Hz) Q1.0 Q1.25 Q1.5 Q2.0

Middle ±12 dB (0.5 kHz 1.0 kHz 1.5 kHz 2.5 kHz) Q0.75 Q1.0 Q1.25

Treble ±12 dB (10.0 kHz 12.5 kHz 15.0 kHz 17.5 kHz)

Q = Fixed

Frequency Response 40 Hz to 20 000 Hz

Line-Out Level/Impedance 2.5 V/20 kΩload (full scale)

Subwoofer-Out Level/Impedance 2.5 V/20 kΩload (full scale)

Output Impedance 1 kΩ

Other Terminal USB input jack AUX (auxiliary) input jack Steering wheel

remote input

TUNER SECTION

Frequency Range FM with channel interval set to 100 kHz or 200 kHz 87.5 MHz to 107.9 MHz

with channel interval set to 50 kHz 87.5 MHz to 108.0 MHz

AM with channel interval set to 10 kHz 530 kHz to 1 710 kHz

with channel interval set to 9 kHz 531 kHz to 1 602 kHz

FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz) 65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 35 dB

AM Tuner Sensitivity 20 µV

Selectivity 35 dB

CD PLAYER SECTION

Type Compact disc player

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response 5 Hz to 20 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

MP3 Decoding Format (MPEG1/2 Audio Layer 3) Max. Bit Rate 320 kbps

WMA (Windows Media®Audio) Decoding Format Max. Bit Rate 320 kbps

USB SECTION

USB Standard USB 1.1, USB 2.0

Data Transfer Rate (Full Speed) Max. 12 Mbps

Compatible Device Mass storage class

Compatible File System FAT 32/16/12

Playable Audio Format MP3/WMA

Max. Current DC 5 V 500 mA

GENERAL

Power

Requirement

Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0 °C to +40 °C (32 °F to 104 °F)

Dimensions

(W ×H ×D) (approx.)

Installation Size 182 mm ×52 mm ×160 mm (7-3/16” ×2-1/16” ×6-5/16”)

Panel Size 188 mm ×58 mm ×6 mm (7-7/16” ×2-5/16” ×1/4”)

Mass 1.3 kg (2.9 lbs) (excluding accessories)

(No.MA430<Rev.001>)1-3

KD-R401E/EX/EY/EU KD-R402EY KD-R407EE KD-R501E/EX/EY/EU

Design and specifications are subject to change without notice.

AUDIO AMPLIFIER SECTION

Maximum Power Output Front/Rear 50 W per channel

Continuous Power Output

(RMS)

Front/Rear 19 W per channel into 4 Ω40 Hz to 20 000 Hz at no more than

0.8% total harmonic distortion.

Load Impedance 4 Ω(4 Ωbis 8 ΩToleranz)

Tone Control Range Bass ±12 dB (60 Hz 80 Hz 100 Hz 200 Hz) Q1.0 Q1.25 Q1.5 Q2.0

Middle ±12 dB (0.5 kHz 1.0 kHz 1.5 kHz 2.5 kHz) Q0.75 Q1.0 Q1.25

Treble ±12 dB (10.0 kHz 12.5 kHz 15.0 kHz 17.5 kHz)

Q = Fixed

Frequency Response 40 Hz to 20 000 Hz

Signal-to-Noise Ratio 70 dB

Line-Out Level/Impedance 2.5 V/20 kΩload (full scale)

Output Impedance 1 kΩ

Subwoofer-Out Level/Impedance 2.5 V/20 kΩload (full scale)

Other Terminal USB input jack, AUX (auxiliary) input jack

TUNER SECTION

Frequency Range FM 87.5 MHz to 108.0 MHz

(KD-R407) FM-LO 65.00 MHz to 74.00 MHZ

AM MW 522 kHz to 1 620 kHz

LW 144 kHz to 279 kHz

FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz) 65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 30 dB

MW Tuner Sensitivity 20 µV

Selectivity 35 dB

LW Tuner Sensitivity 50 µV

CD PLAYER SECTION

Type Compact disc player

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response 5 Hz to 20 000 Hz

Dynamic Range 93 dB

(KD-R407) : 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

MP3 Decoding Format (MPEG1/2 Audio Layer 3) Max. Bit Rate 320 kbps

WMA (Windows Media®Audio) Decoding Format Max. Bit Rate 320 kbps

USB SECTION

USB Standard USB 1.1, USB 2.0

Data Transfer Rate (Full Speed) Max. 12 Mbps

Compatible Device Mass storage class

Compatible File System FAT 32/16/12

Playable Audio Format MP3/WMA

Max. Current DC 5 V 500 mA

GENERAL

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0 °C to +40 °C

Dimensions (W ×H ×D)

(approx.)

Installation Size 182 mm ×52 mm ×160 mm

Panel Size 188 mm ×58 mm ×12 mm

Mass 1.3 kg (excluding accessories)

1-4 (No.MA430<Rev.001>)

KD-R504UI KD-R505U/UN/UT KD-R506U/UN/UT KD-R508UF

Design and specifications are subject to change without notice.

AUDIO AMPLIFIER SECTION

Maximum Power Output Front/Rear 50 W per channel

Continuous Power Output

(RMS)

Front/Rear 19 W per channel into 4 Ω40 Hz to 20 000 Hz at no more than

0.8% total harmonic distortion.

Load Impedance 4 Ω(4 Ωto 8 Ωallowance)

Tone Control Range Bass ±12 dB (60 Hz 80 Hz 100 Hz 200 Hz) Q1.0 Q1.25 Q1.5 Q2.0

Middle ±12 dB (0.5 kHz 1.0 kHz 1.5 kHz 2.5 kHz) Q0.75 Q1.0 Q1.25

Treble ±12 dB (10.0 kHz 12.5 kHz 15.0 kHz 17.5 kHz)

Q = Fixed

Frequency Response 40 Hz to 20 000 Hz

Signal-to-Noise Ratio 70 dB

Line-Out Level/Impedance 2.5 V/20 kΩload (full scale)

Output Impedance 1 kΩ

Subwoofer-Out Level/Impedance 2.5 V/20 kΩload (full scale)

Other Terminal USB input jack, AUX (auxiliary) input jack

TUNER SECTION

Frequency Range FM 87.5 MHz to 108.0 MHz

AM 531 kHz to 1 602 kHz

FM Tuner Usable Sensitivity 11.3 dBf (1.0 µV/75 Ω)

50 dB Quieting Sensitivity 16.3 dBf (1.8 µV/75 Ω)

Alternate Channel Selectivity (400 kHz) 65 dB

Frequency Response 40 Hz to 15 000 Hz

Stereo Separation 30 dB

AM Tuner Sensitivity 20 µV

Selectivity 35 dB

CD PLAYER SECTION

Type Compact disc player

Signal Detection System Non-contact optical pickup (semiconductor laser)

Number of Channels 2 channels (stereo)

Frequency Response 5 Hz to 20 000 Hz

Dynamic Range 96 dB

Signal-to-Noise Ratio 98 dB

Wow and Flutter Less than measurable limit

MP3 Decoding Format (MPEG1/2 Audio Layer 3) Max. Bit Rate 320 kbps

WMA (Windows Media®Audio) Decoding Format Max. Bit Rate 320 kbps

USB SECTION

USB Standard USB 1.1, USB 2.0

Data Transfer Rate (Full Speed) Max. 12 Mbps

Compatible Device Mass storage class

Compatible File System FAT 32/16/12

Playable Audio Format MP3/WMA

Max. Current DC 5 V 500 mA

GENERAL

Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance)

Grounding System Negative ground

Allowable Operating Temperature 0 °C to +40 °C

Dimensions (W ×H ×D)

(approx.)

Installation Size 182 mm ×52 mm ×160 mm

Panel Size 188 mm ×58 mm ×6 mm

Mass 1.3 kg (excluding accessories)

(No.MA430<Rev.001>)1-5

SECTION 1

PRECAUTION

1.1 Safety Precautions

!Burrs formed during molding may be left over on some parts of the chassis. Therefore,

pay attention to such burrs in the case of preforming repair of this system.

!Please use enough caution not to see the beam directly or touch it in case of an

adjustment or operation check.

1-6 (No.MA430<Rev.001>)

1.2 Preventing static electricity

Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser

diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs.

1.2.1 Grounding to prevent damage by static electricity

Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products.

Be careful to use proper grounding in the area where repairs are being performed.

(1) Ground the workbench

Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the

traverse unit (optical pickup) on it.

(2) Ground yourself

Use an anti-static wrist strap to release any static electricity built up in your body.

(3) Handling the optical pickup

• In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical

pickup are shorted. After replacement, return the shorted parts to their original condition.

(Refer to the text.)

• Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily

destroy the laser diode.

1.3 Handling the traverse unit (optical pickup)

(1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit.

(2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the

replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a

time when attaching it to the connector.

(3) Handle the flexible cable carefully as it may break when subjected to strong force.

(4) It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it.

1.4 Attention when traverse unit is decomposed

*Please refer to "Disassembly method" in the text for the pickup unit.

• Apply solder to the short land before the card wire is disconnected from the connector on the pickup unit.

(If the card wire is disconnected without applying solder, the pickup may be destroyed by static electricity.)

• In the assembly, be sure to remove solder from the short land after connecting the card wire.

(caption)

Anti-static wrist strap

Conductive material

(conductive sheet) or iron plate

Mechanism control board

CN102

Pickup

Flexible wire

Short land section

(No.MA430<Rev.001>)1-7

1.5 Important for laser products

1.CLASS 1 LASER PRODUCT

2.CAUTION :

(For U.S.A.) Visible and/or invisible class II laser radiation

when open. Do not stare into beam.

(Others) Visible and/or invisible class 1M laser radiation

when open. Do not view directly with optical instruments.

3.CAUTION : Visible and/or invisible laser radiation when

open and inter lock failed or defeated. Avoid direct

exposure to beam.

4.CAUTION : This laser product uses visible and/or invisible

laser radiation and is equipped with safety switches which

prevent emission of radiation when the drawer is open and

the safety interlocks have failed or are defeated. It is

dangerous to defeat the safety switches.

5.CAUTION : If safety switches malfunction, the laser is able

to function.

6.CAUTION : Use of controls, adjustments or performance of

procedures other than those specified here in may result in

hazardous radiation exposure.

REPRODUCTION AND POSITION OF LABELS and PRINT

!Please use enough caution not to

see the beam directly or touch it

in case of an adjustment or operation

check.

WARNING LABEL and PRINT

1-8 (No.MA430<Rev.001>)

SECTION 2

SPECIFIC SERVICE INSTRUCTIONS

This service manual does not describe SPECIFIC SERVICE INSTRUCTIONS.

SECTION 3

DISASSEMBLY

3.1 Main body (Used figure are KD-R400J)

3.1.1 Removing the bottom chassis (See Fig.1, 2)

(1) Remove the three screws Aattaching the Heat sink. (See

Fig.1)

(2) Remove the two screws Band one screw Cattaching the

Bottom chassis. (See Fig.2)

(3) Slide to backward and then remove the Bottom chassis.

Fig.1

Fig.2

3.1.2 Removing the Front chassis (See Fig.3)

(1) Disengage four hooks aengaged both side of the Front

chassis.

Fig.3

hook a

(No.MA430<Rev.001>)1-9

3.1.3 Removing the Main board (See Fig.4 to 6)

(1) Remove the two screws Dand one screw Eattaching the

Side panel. (See Fig.4)

(2) Remove the one screw Fattaching the bracket. (See Fig.5)

(3) Remove the three screws Gattaching the main board and

then disconnect the board to board connector CN501 con-

nected to CD mechanism. (See Fig.6)

Fig.4

Fig.5

Fig.6

3.1.4 Removing the CD mechanism (See Fig.7)

(1) Remove the three screws Hattaching the CD mechanism.

Fig.7

3.1.5 Removing the Switch board (See Fig.8)

(1) Remove the Volume knob.

(2) Remove the four screws Jattaching the Rear cover.

(3) Disengage eleven hooks bengaged Rear cover.

Fig.8

CN501

hook b

1-10 (No.MA430<Rev.001>)

3.2 CD MECHANISM assembly section

• Remove the CD MECHANISM assembly from the main body.

3.2.1

Removing the MECHANISM CONTROL BOARD

assembly (See Fig.

and

)

(1)

From the bottom side of CD MECHANISM assembly,

remove the solders from the soldered sections (

and

) on the MECHANISM CONTROL BOARD assembly.

(See Fig.

(2) Remove the three screws Aattaching the MECHANISM

CONTROL BOARD assembly. (See Fig.1.)

(3) Solder the short land sections on the pickup. (See Fig.2.)

Caution:

• Solder the short land sections on the pickup before

disconnecting the flexible wire from the connector

CN102 on the MECHANISM CONTROL BOARD as-

sembly.

If the card wire is disconnected without attaching

solder, the pickup may be destroyed by static

electricity. (See Fig.

•

When attaching the MECHANISM CONTROL

BOARD assembly, remove the solders from the

short land sections after connecting the flexible

wire to the connector CN102 on the MECHANISM

CONTROL BOARD assembly.

Fig.1

Fig.2

CN102

Mechanism

control board

Mechanism control board

CN102

Pickup

Flexible wire

Short land section

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