Kamstrup MULTICAL 602 Bedienungsanleitung

Installation and User Guide

MULTICAL® 602 & ULTRAFLOW®

2 Kamstrup A/S • 5512952_C6_GB_07.2015

MULTICAL® 602 & ULTRAFLOW®

MID designtions

Permissible operting conditions / mesuring rnges

Clcultor q: 2 °C…180 °C DΘ: 3K…170K

Temperture sensor pir q: 10 °C…150 °C DΘ: 3K…140K

Flow sensor q: 15 °C…130 °C

Mechnicl environment

M1 (ﬁxed instlltion with minimum vibrtion).

M2 (signiﬁcnt or high level of vibrtion nd shock - Flow sensor type 65-5-XXHX-XXX only).

Electromgnetic environment

E1 nd E2 (domestic/light industry nd industry). The meter’s control cbles must be drwn t min.

25 cm distnce to other instlltions.

Climtic environment

Must be instlled in environments with non-condensing humidity s well s in closed loctions

(indoors). The mbient temperture must be within 5…55 °C.

Mintennce nd repir

The district heting supplier cn replce communiction module, bttery, temperture sensor pir

nd ﬂow sensor. The ﬂow sensor is veriﬁed seprtely nd cn, therefore, be seprted from the

clcultor.

Other repirs require subsequent reveriﬁction in n ccredited lbortory.

MULTICAL® 602, type 602-B/C/D must be connected to  temperture sensor pir type Pt500.

MULTICAL® 602, type 602-A must be connected to  temperture sensor pir type Pt100.

MULTICAL® 602, type 602-A/B/C cn be connected to ﬂow sensor type ULTRAFLOW®, electronic

pick-up, or ﬂow sensors with reed switch output.

MULTICAL® 602, type 602-D must be connected to  ﬂow sensor with 24 V ctive pulse output.

Irrespective of ﬂow sensor type, “pulses/litre” must be identicl in ﬂow sensor nd clcultor.

Bttery for replcement

Kmstrup type 1606064.

Installation and User Guide

MULTICAL® 602 & ULTRAFLOW®

4 Kamstrup A/S • 5512952_C6_GB_07.2015

MULTICAL® 602 & ULTRAFLOW®

Contents

1 Generl informtion 4

2 Mounting of temperture sensors 5

2.1 Pocket sensor pir 5

2.2 Short direct temperture sensor pir 6

3 Mounting of ﬂow sensor 7

3.1 Mounting ULTRAFLOW® ≤ DN125 9

3.2 Mounting of ULTRAFLOW® 54 ≥ DN150 9

3.3 Instlltion exmples 10

4 Mounting of clcultor 11

4.1 Compct mounting 11

4.2 Seprte/wll mounting 11

4.3 Pnel mounting 11

5 Electricl connection, MULTICAL® nd

ULTRAFLOW® 12

5.1 Connection exmple 13

5.2 Het meter with two ﬂow sensors 14

5.3 Electricl connection of

Pulse Trnsmitter 15

6 Voltge supply of clcultor/

Pulse Trnsmitter 15

6.1 Bttery supply 15

6.2 Mins modules 15

7 Testing of function 16

8 Informtion codes ”INFO” 17

9 Plug-in modules 18

9.1 Top modules 18

9.2 Bse modules 20

9.3 Module overview 24

10 Setup vi front keys 25

1 Generl informtion

Red this guide before instlling the meter.

Kmstrup’s wrrnty obligtions do not pply in cse of incorrect mounting.

Plese note tht the following instlltion conditions must be obeyed:

- Pressure stge ULTRAFLOW®: PN16/PN25/PN40, see mrking. Flow sensor mrking does not

pply to enclosed ccessories.

- Pressure stge Kmstrup

sensor pir type DS: PN16

- Pressure stge Kmstrup

stinless steel pockets: PN25/PN40 - depending on type

At medium tempertures bove 90 °C we recommend the use of ﬂnge meters s well s wll

mounting of MULTICAL® 602.

5Kamstrup A/S • 5512952_C6_GB_07.2015

MULTICAL® 602 & ULTRAFLOW®

2 Mounting of temperture sensors

The temperture sensors used to mesure inlet nd outlet tempertures respectively re 

mtched sensor pir tht must never be seprted.

Temperture sensors re usully mounted in MULTICAL® 602 from the fctory. According to EN

1434 or OIML R75 the cble length must not be chnged. If necessry, sensors must lwys be

replced in pirs.

The sensor mrked with  red sign is to be instlled in the inlet pipe. The other sensor mrked with

 blue sign is to be instlled in the outlet pipe (see prgrph 5, pge 12).

Note: The sensor cbles must not be pulled. Be wre of this in cse of binding the cbles.

2.1 Pocket sensor pir

Preferbly, sensor pockets must be mounted in tee-pieces or in

45° lterl Y-pieces. The tip of the sensor pocket must be plced

in the middle of the wter ﬂow.

The temperture sensors should rech the bottom of the

pockets. If  short response time is required, “non-hrdening”

het conducting pste cn be used.

Push the plstic sleeve on the sensor cble into the sensor

pocket nd secure the cble by mens of the enclosed M4

seling screw. Fsten the screw with your ﬁngers only. Sel the

pockets using sel nd locking wire.

6 Kamstrup A/S • 5512952_C6_GB_07.2015

MULTICAL® 602 & ULTRAFLOW®

2.2 Short direct temperture sensor pir

The short direct sensors cn be mounted in specil bll vlves or

in specil tee-pipes, both with threds up to R1 nd built-in M10

union for the short direct sensor.

For mounting in existing heting instlltions with stndrd

ngle tees Kmstrup A/S cn, furthermore, supply R½ nd R¾

brss nipples ﬁtting the short direct sensors.

The short direct sensor cn lso be ﬁtted directly into ll

Kmstrup’s ULTRAFLOW® vrints with G¾ nd G1 thred on the

meter cse. Fsten the sensors’ brss unions lightly (pprox.

4 Nm) using  12 mm fce wrench nd sel the sensors with

sel nd locking wire.

7Kamstrup A/S • 5512952_C6_GB_07.2015

MULTICAL® 602 & ULTRAFLOW®

3 Mounting of ﬂow sensor

Prior to instlltion of the ﬂow sensor, the

system should be ﬂushed nd protection

plugs/plstic diphrgms removed from the

ﬂow sensor.

Correct ﬂow sensor position (inlet or outlet)

ppers from the front lbel of MULTICAL® 602.

The ﬂow direction is indicted by n rrow on

the ﬂow sensor.

Fittings, if supplied, cn only be used for PN16.

For PN25 instlltions, ﬁttings suitble for

PN25 should be used.

In connection with G¾x110 mm nd G1x110

mm it shll be checked tht the thred run-out

is sufﬁcient. See the ﬁgures to the right.

Tightening pp. 4 Nm

Gsket

10 mm

Type 65-5-XXAX-XXX

Gsket

Tightening pp. 4 Nm

12 mm

Type 65-5-XXHX-XXX

Couplings nd gskets re mounted s shown in the bove ﬁgures.

Stright inlet: ULTRAFLOW® requires neither stright inlet nor stright outlet to meet the

Mesuring Instruments Directive (MID) 2004/22/ EC, OIML R75:2002 nd EN 1434:2007. A stright

inlet section will only be necessry in cse of hevy ﬂow disturbnces before the sensor. We

recommend to follow the guidelines of CEN CR 13582.

8 Kamstrup A/S • 5512952_C6_GB_07.2015

MULTICAL® 602 & ULTRAFLOW®

A Recommended ﬂow sensor position.

B Recommended ﬂow sensor position.

C Uncceptble position due to risk of ir build-

up.

D Acceptble in closed systems. Uncceptble

position in open systems due to risk of ir

build-up in the system.

E A ﬂow sensor ought not to be plced

immeditely fter  vlve, with the exception

of block vlves (bll vlve type) which must

be fully open when not used for blocking.

F A ﬂow sensor should not be plced t the

suction side of  pump.

G A ﬂow sensor ought not to be plced fter 

double bend in two levels.

In order to prevent cvittion the bck pressure (the pressure t the ﬂow sensor outlet) t

ULTRAFLOW® must be min. 1.5 br t qpnd min. 2.5 br t qs. This pplies to tempertures up to

pprox. 80 °C.

ULTRAFLOW® must not be exposed to lower pressure thn the mbient pressure (vcuum).

9Kamstrup A/S • 5512952_C6_GB_07.2015

MULTICAL® 602 & ULTRAFLOW®

3.1 Mounting ULTRAFLOW® ≤ DN125

90° 90°

ULTRAFLOW® cn be mounted verticlly, horizontlly or t n ngle.

Mx. 45°

The electronics/plstic box

must be plced on the side

(t horizontl mounting).

ULTRAFLOW® my be turned up to ±45° round the pipe xis.

ULTRAFLOW® must not be mounted with the plstic

cse pointing upwrds or downwrds.

3.2 Mounting of ULTRAFLOW® 54 ≥ DN150

See instlltion instructions No. 5512-887.

10 Kamstrup A/S • 5512952_C6_GB_07.2015

MULTICAL® 602 & ULTRAFLOW®

3.3 Instlltion exmples

Threded meters with MULTICAL® mounted on ULTRAFLOW®.

Flow from the left

Type 65-5-XXAX-XXX

Flow from the right

Type 65-5-XXHX-XXX

Flnge meter with MULTICAL® mounted on ULTRAFLOW®.

Flow from the left Flow from the right

MULTICAL® 602 cn be mounted in two positions

by mens of n ngle ﬁtting.

Angle ﬁtting type 30-26-252 is ordered seprtely.

3.3.1 Humidity nd condenstion

If ULTRAFLOW® is instlled in moist environments, it must be turned 45° round the pipe xis s

shown in the drwing below.

If there is risk of condenstion, e.g. in

cooling systems,  condenstion protected

ULTRAFLOW® must be used.

45°

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