Kohler REACH K-3991K-HC Bedienungsanleitung

REACH

S-TRAP 305mm

S-TRAP 400mm K-4153 -HC

INSTALLATION INSTRUCTIONS

3/4.8L SKIRTED 2PC TOILET(HC)

3/4.8 ( )

K-3991K-HC

Please read these instructions carefully to familiarize

yourself with the required tools, materials, and installation

sequences. Follow the sections that pertain to your

particular installation. This will help you avoid costly

mistakes. In addition to proper installation, read all

operating and safety instructions.

All information in these instructions is based upon the

latest product information available at the time of

publication. Kohler China reserves the right to make

changes in product characteristics, packaging, or

availability at any time without notice.

These instructions contain important care, cleaning, and

warranty information -

please leave instructions for the

consumer

·-

ORDERING INFORMATION

REACH Skirted 2PC Toilet 305mm (HC)..............K-3991K-HC

Includes REACH Skirted Bowl

305mm(HC) ..................................K-3836K-MHC

Includes REACH Tank 305mm(HC) ............K-4979K-HC3

REACH Skirted 2PC Toilet 400mm (HC)..............K-4153K-HC

Includes REACH Skirted Bowl

400mm(HC) ..................................K-4074K-MHC

Includes REACH Tank 400mm(HC) ............K-4979K-HC4

305mm ( )......K-3991K-HC

305mm ..........................................K-3836K-MHC

305mm K-4979 -HC3

400mm ( )......K-4153K-HC

400mm K-4074 -MHC

400mm K-4979 -HC4

............................ K

.......................................... K

............................ K

-1-

2019

NOTES

Observe all local plumbing and building codes.

Shut off the water supply.

Seat post holes are on 140mm centers.

Ensure that the new drain has the correct roughing-in

dimension. This toilet has a 305/400mm roughing-in

dimension. .

Closet flange must be 305/400mm on-center from wall.

Carefully inspect the new fixture for any sign of damage.

See Roughing-in

140mm

305/400mm( )

305/400mm

No.2 KOHLER ROAD, SANSHUI CENTRAL INDUSTRIAL PARK, LEPING TOWN, SANSHUI DIST., FOSHAN, GUANGDONG, PRC POST CODE 528137

2 528137

8# MENGSHAN RD, ECONOMIC DEVELOPMENT ZONE OF HUANTAI, ZIBO, SHANDONG, CHINA 256410

8 256410

NO.1 KOHLER STREET, ECONOMIC DEVELOPMENT ZONE OF FAKU COUNTY, SHENYANG LIAONING PROVINCE, PRC 110400

1 110400

POST CODE:

For new construction, refer to the dimensions in

for locating the shut-off valve.

Fixture dimensions are nominal and conform to tolerances

established by ASME Standards (A112.19.2-2018).

This product complies with Q/KCI-006-2018 and GB

25502-2017. Water Efficiency Grade 1.

installation step

ASME (A112.19.2-

2018)

Q/KCI-006-2018 GB 25502-2017

1412217-T01-A

-2-

WARNING: Risk of personal injury or product

damage

WARNING: Risk of external leakage

: Handle vitreous china products very carefully.

Vitreous china can break and chip if you overtighten

bolts and nuts.

. The fill valve

nut has been factory-tightened to design specifications.

If re-tightening is required, wrench tighten one turn

past finger tight .

TOOLS AND MATERIALS REQUIRED

(Not supplied)

254mm (10") adjustable wrench

305mm (12") pipe wrench

Metal file (file cut)

Tape measure

Tubing cutter

Level

Hacksaw

Putty knife

Screwdriver

Toilet gasket (wax seal)

Toilet T-bolts (2), 8mm (5/16") diameter

Toilet supply shut-off valve, 10mm(3/8 ) recommended

If the existing toilet does not have a supply shut-off

valve below the tank, install one before installing the new

toilet.

NOTICE:

254mm

305mm

8mm T 2

10mm

Unit: mm

Reference Value

K-3991K-HC

OF OUTLET

305

340

275

FRONT OF BOWL

Finished Wall

Supply

732

170 388

394

200

160

790

1412217-T01-A

Kohler reserves the right to change marked dimensions without prior notice.

Fig.#1

OF OUTLET

400

FRONT OF BOWL

Finished Wall

Supply

732

170

394

200

160

790

245

370

K-4153K-HC

388

-3-

TO REMOVE EXISTING TOILET

Turn off the water supply. Flush the toilet, and use a sponge

to remove the remaining water from the tank and bowl.

Disconnect the supply shut-off valve (if present), and remove

the old tank and bowl.

()

INSTALLATION

Fig.#2

Remove the old gasket from the floor

and the closet flange with a putty knife.

Remove the old T-bolts and discard

them.

if the new toilet is not

installed immediately, temporarily stuff

a rag into the closet flange.

NOTICE:

NOTICE: Do not use white cement or high lime content

cements to install this toilet. The expansion of cement due to

a rise in temperature may make the toilet crack or cause

damage. Kohler is not responsible for any damage caused by

installation with the use of cement.

Closet Flange

67mm;

200mm

160

Fig.#3

TO INSTALL SUPPLY

SHUT-OFF VALVE

Install the supply shut-off valve so it is

200mm above the finished floor line,

and 160mm to the left of the closet

flange centerline.

The centerline of the supply shut-off

valve outlet should extend 67mm from

the finished wall. Install the supply

shut-off valve with the outlet vertical.

Supply Shut-Off Valve

Closet Flange

Centerline

160

305/400

200

1412217-T01-A

-4-

10mm

TO INSTALL BOWL

Position the template and align with

drain hole.

Mark down the position of foot and 5

holes.

Drill holes on ground with the drill of

10mm (3/8"), then insert anchor to

holes.

CAUTION: Please make sure there is

no water pipe or spool under the 5

holes to be drilled.

Fig.#4

Fig.#5

Drain Hole

3/8

10mm

Fig.#7

Firmly press the toilet gasket onto the

toilet outlet of plastic trap.

Wax ring type toilet gasket

should not be installed at temperatures

less than 21 C.

If you are using a toilet

gasket with an integral plastic sleeve,

make sure the gasket is positioned

with the sleeve facing away from the

toilet.

NOTE 1:

NOTE 2:

Install brackets.

Plastic Trap Outlet

Toilet Gasket

Fig.#8

Install plastic to ground and mounted

with 3 set of bolts firmly.(not supplied)

)

NOTE: Must use the toilet installation

gasket ring (not supplied) to seal the

area where the waste pipe contacts

the construction section to avoid

leakage.

(

)

Fig.#6

1412217-T01-A

-5-

Tank

Viewing The

Assembly From

Under The Tank

Fig.#10

Fig.#11

Carefully align and lower the bowl.

Apply weight to the bowl rim to let the

outlet insert into plastic trap.

Carefully thread the screws into the

brackets, until toilet is secure.

Alternately tighten left and right sides

to prevent pulling the toilet off center.

Install cap to cover screw.

Do not overtighten.

Cap Screw

Bushing

Fig.#12

Apply caulk around base.

Outlet

Plastic Trap

INSTALL THE TANK

Carefully turn the tank upside down

onto a protected surface. Fit the rubber

gasket over the flush valve nut.

Carefully position the tank on the bowl

by centering the gasket on the bowl

inlet. Line up the tank and bowl bolt

holes.

The hook, which is outside the front of

the bowl , is for arranging the inlet pipe

and wire of the electronic seat.

Overtightening may

cause breakage or chipping of

the vitreous china.

Install the bolt gaskets onto the tank

bolts, and slide the tank bolts down

through the holes in the tank and bowl.

Assemble the washers and nuts to the

tank bolts. Securely tighten the nuts so

the tank is level.

Be sure the nuts are tight enough to

achieve a watertight seal.

CAUTION: Risk of product

damage.

Tank

Washer

Brass Nut

Tank Bolt

Gasket

Bowl

Tank

Hook

Brass Nut

Tank Bolt

Gasket

Bowl

1412217-T01-A

-6-

Turn shut-off valve on and check for

leaks. If connections are squarely

assembled, a slight retightening of the

nuts will stop any leaks.

If toilet is leaking in between the tank

and bowl, carefully retighten the tank

bolts evenly. Check all bowl and tank

connections for leaks for several days.

Install the toilet seat according to the

seat manufacturer's installation

instructions.

Connect the push button and flush

valve.

Fig.#14

IMPORTANT:

Make certain the top is turned to the locked

position. Valve may not turn on if top is not fully in the

locked position.

Before turning on the supply valve for the first

time, follow the steps below to clear sand, debris and rust

from the system:

Make sure water supply is off. Remove valve END by

rotating it 1/8 turn counterclockwise.

While holding a container over the uncapped VALVE to

prevent splashing, turn water supply on and off a few times.

Leave water supply off.

Replace END by engaging lugs and rotating 1/8 turn

clockwise.

Turn on water supply. Check that water level is at the marked

water line.

1/8

Fig.#15

FILL VALVE ADJUSTMENT

Fill float with ballast

Adjust the cam clockwise or counter-

clockwise until the water level is at the

marked water line.

Test flush the toilet.

Check all connections for leakage for

several days.

Set the tank cover in place on the tank.

TO CONNECT WATER

SUPPLY

* Flexible hose (not provided) are

recommended to connect the supply

line to the fill valve. If you use a rigid

connection(not provided), take care

not to apply side forces to the bottom

of the fill valve. Be sure the rigid

connection must be fit with supply line

completely to prevent damage shank

by forced connection.

()

Supply Shank*

Supply Shut-Off Valve

Fig.#13

1412217-T01-A

PUSH BUTTON INSTALLATION

NOTE: Remove the package and screw out the nut. Make the

button through the tank cover as shown. Be noted that the

button shall be kept level. Arrange big and small flush buttons

according to the label of water consumption on the tank.

Tighten the nut from beneath the tank cover.

TANK COVER INSTALLATION

NOTE: Press down the spring and insert the button into the

installation position on the tank cover. Release the spring to

lock it. Be noted not to let the steel wire of the flush valve

resting on the lever of the fill valve.

-7-

Fig.#16

Fig.#17

Spring

SYMPTOMS CORRECTIVE ACTION

1. Poor Flush A. Adjust the tank water level to match the waterline.

B. Fully open the water supply shut-off valve.

C. Clear obstructions from the trapway, jet, or bowl rim holes.

D. Clear obstructions from the waste line.

A. Adjust the chain for proper slack so the seal is not held off the flush valve seat.

B. Clean or replace the seal if it is worn, dirty, or misaligned with the flush valve seat, or

if the flush valve seat is damaged. Replace the flush valve seal or flush valve.

C. Clean the fill valve seat/seat washer of debris, or replace the piston/seat washer

assembly.

D. Remove the tank and tighten the flush valve nut if flush valve gasket is leaking. Do

not overtighten. If leakage continues, replace the gasket.

E. Adjust the tank water level if it is too high.

2. No Flush

IMPORTANT: Use only genuine Kohler parts as shown to avoid property damage.

4. Tank takes excessive time to fill.

5. There is excessive noise when the

tank is filling.

3. The fill valve turns on/off by itself

without the toilet being flushed, or it

runs allowing water to enter the tank.

A. Reconnect the chain to the trip lever or flush valve.

B. Adjust the chain assembly to remove excessive slack.

A. Fully open the water supply shut-off valve.

B. Clean the valve inlet, valve head, or supply line. Flush the lines.

A. Partially close the water supply shut-off valve if the water pressure to the toilet is too

high. Check the toilet performance following any such adjustment.

B. Remove dirt or obstructions from the valve head. Flush the lines.

1412217-T01-A

-8-

1. A.

2. A.

C. /

3. /

4. A.

5. A.

()

CONSUMER RESPONSIBILITIES

If you live in a hard water area, make certain that the holes in

the toilet rim are kept clean to ensure proper bowl flushing.

Toilet bowl cleaners should be used at least once a week.

Use a long-handled brush to clean the rim holes, and to clean

as far into the trap as possible to prevent mineral deposits

from forming.

Most toilet bowl cleaners are not harmful to the vitreous china

surface of the toilet bowl. Please follow the bowl cleaner

manufacturer's instructions carefully.

Do not use abrasive cleaners or solvents.

Do not use in-tank cleaners. Products containing

chlorine (calcium hypochlorite) can seriously damage

fittings in the tank. This damage can cause leakage

and property damage.

Kohler Company shall not be responsible or liable for any

damage to these tank fittings caused by the use of cleaners

containing chlorine (calcium hypochlorite).

WARNING: Risk of property or product damage.

Please do not use hard materials (like

scouring pad) to clean product surface, especially the

product logo.

CAUTION:

CAUTION: Don t use any cement while installing

the toilet.

WARNING: Risk of product damage.

Heat expansion of the toilet may damage

the feet of the toilet. Kohler will not be responsible for

any damage because of using cement.

Do not throw into the toilet what is easy to block it,

such as newspaper, paper pilch, sanitary towel.

Do not bump the vitreous china with great force to

prevent it from damaging and leaking.

Do not use the product in the water below 0 C.

1412217-T01-A

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