Lincoln SKF FlowMaster II A Series Bedienungsanleitung

Operation, assembly, disassembly and troubleshooting guide

Model ,  U.S. gallons

FlowMaster II rotary driven

 V electric pump, series “A”

Date of issue August 

Form number 

Version 

Contents

Declaration of Conformity*. . . . . . . . . . . 

U.K. Declaration of Conformity* . . . . . . . 

Explanation of signal words for safety . . 

Description . . . . . . . . . . . . . . . . . . . . . . . 

Inspection . . . . . . . . . . . . . . . . . . . . . . . . 

Damaged pumps . . . . . . . . . . . . . . . . . . 

Wiring diagram . . . . . . . . . . . . . . . . . . . . 

Pump dimensions . . . . . . . . . . . . . . . . . . 

Install pump . . . . . . . . . . . . . . . . . . . . . . 

Electric FlowMaster II pump . . . . . . . . . . 

Operation . . . . . . . . . . . . . . . . . . . . . . . . 

Prime pump . . . . . . . . . . . . . . . . . . . . . . 

Set pump speed . . . . . . . . . . . . . . . . . . . 

Crankcase oil service interval . . . . . . . . . 

Disassembly . . . . . . . . . . . . . . . . . . . . . . 

Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Crank rod and eccentric . . . . . . . . . . . . . 

Reciprocating tube . . . . . . . . . . . . . . . . . 

Crank rod. . . . . . . . . . . . . . . . . . . . . . . . . 

Assembly. . . . . . . . . . . . . . . . . . . . . . . . . 

Crank rod and eccentric assembly . . . . . 

Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Troubleshooting . . . . . . . . . . . . . . . . . . . 

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . 

* Indicates change.



This Declaration of Conformity is issued

under sole responsibility of the

manufacturer. Lincoln Industrial Corporation

hereby declares that the machinery stated

below:

Name: FlowMaster II pump ( V )

Model number(s):

and conforms to the following harmonized

standards:

EN -:

Safety of machinery - Electrical

equipment of machines - Part : General

requirements

EN ISO :

Safety of machinery. General principles

for design. Risk assessment and risk

reduction

EN ISO :+A:

Pumps and pump units for liquids -

Common safety requirements

ISO :

Liquid pumps and pump units – Noise test

code – Grade  and  of accuracy

EN :+A:

Safety of machinery – Minimum gaps to

avoid crushing of parts of the body

Declaration of Conformity* DOCUMENT NUMBER

404440.DoC

Manufacturer name/address:

Lincoln Industrial Corporation

 N. Hanley Road

St. Louis, MO  U.S.A.

TEL: + () - FAX: + () -

Authorized to compile the technical ﬁle:

SKF Lubrication Systems Germany GmbH

Heinrich-Hertz-Straße -

 Walldorf, Germany

EMAIL: robert.collins@skf.com WEBSITE: www.skf.com

I, the undersigned of Lincoln Industrial Corporation, do hereby declare that the equipment speciﬁed above, in its intended use, conforms to

the requirements of the above directives and harmonized standards at the time of placing the above product on the market.

___________________________________

Robert Collins

Technical Compliance Manager

St. Louis, MO, U.S.A.

EN IEC :

Technical documentation for the

assessment of electrical and electronic

products with respect to the restriction of

hazardous substances

The manufacturer maintains a technical

construction ﬁle containing test reports and

product documentation:

Technical ﬁle summary sheet number:

Description:

Year of CE: 

in its intended use, is in conformity with the

relevant union harmonization legislation:

Machinery Directive //EU

Low Voltage Directive //EU

Electromagnetic Compatibility Directive

//EU

ErP Directive -Ecodesign for Energy

Related Products //EC

RoHS Directive //EU

RA-



Electric pumps for grease

// * Indicates change.



This U.K. Declaration of Conformity is issued

under sole responsibility of the

manufacturer. Lincoln Industrial Corporation

hereby declares that the machinery stated

below:

Name: FlowMaster II pump ( V )

Model number(s):

The Restriction of the Use of Certain

Hazardous Substances in Electrical and

Electronic Equipment Regulations 

(S.I. :)

and conforms to the following harmonized

standards:

EN -:

Safety of machinery - Electrical

equipment of machines - Part : General

requirements

EN ISO :

Safety of machinery. General principles

for design. Risk assessment and risk

reduction

EN ISO :+A:

Pumps and pump units for liquids -

Common safety requirements

ISO :

Liquid pumps and pump units – Noise test

code – Grade  and  of accuracy

U.K. Declaration of Conformity* DOCUMENT NUMBER

UK404440CA

Manufacturer name/address:

Lincoln Industrial Corporation

 N. Hanley Road

St. Louis, MO  U.S.A.

TEL: + () - FAX: + () -

Authorized to compile the technical ﬁle:

SKF (U.K.) Limited

 Canada Close

Banbury, Oxfordshire, OX RT, GBR

EMAIL: robert.collins@skf.com WEBSITE: www.skf.com

I, the undersigned of Lincoln Industrial Corporation, hereby declare that the equipment speciﬁed above, in its intended use, conforms with all

requirements of the U.K. legislation Supply of Machinery (Safety) Regulations  No.  by the time of placing it on the market.

___________________________________

Robert Collins

Technical Compliance Manager

St. Louis, MO, U.S.A.

EN :+A:

Safety of machinery – Minimum gaps to

avoid crushing of parts of the body

EN IEC :

Technical documentation for the

assessment of electrical and electronic

products with respect to the restriction of

hazardous substances

The manufacturer maintains a technical

construction ﬁle containing test reports and

product documentation:

Technical ﬁle summary sheet number:

Description:

Year of CE: 

in its intended use, is in conformity with the

relevant union harmonization legislation:

Supply of Machinery (Safety) Regulations

 (S.I. :)

Electromagnetic Compatibility

Regulations  (S.I. :)

The Ecodesign for Energy-Related

Products Regulations  (S.I.

:)

RA-



Electric pumps for grease

// * Indicates change.



Safety

Read and carefully observe instructions

before unpacking and operating assembly.

Assembly must be installed, maintained and

repaired exclusively by persons familiar

with instructions.

• Use adequate protection to prevent

splashing of material on body.

• Equipment generates high grease

pressure. Extreme caution should be used

when operating as material leaks can

inject ﬂuid into body. If ﬂuid penetrates

skin, seek doctor immediately. Do not treat

injury as cut. Tell attending doctor type of

ﬂuid injected.

• Do not misuse, over-pressurize, modify

parts, use incompatible chemicals, ﬂuids,

or use worn and/or damaged parts.

• Always disconnect power source

(electricity, air or hydraulic) from pump

when not in use.

• Always read and follow ﬂuid

manufacturer’s recommendations

regarding ﬂuid compatibility, and use of

protective clothing and equipment.

• Any other use not in accordance with

instructions will result in loss of claim for

warranty or liability.

• Failure to comply may result in personal

injury and/or damage to equipment.

Explanation of signal

words for safety

NOTE

Emphasizes useful hints and

recommendations as well as

information to prevent property damage

and ensure efﬁcient trouble-free

operation.

CAUTION

Indicates a dangerous situation that

may lead to light personal injury if

precautionary measures are ignored.

WARNING

Indicates a dangerous situation that

may lead to death or serious injury if

precautionary measures are ignored.

DANGER

Indicates a dangerous situation that will

lead to death or serious injury if

precautionary measures are ignored.

WARNING*

Do not use equipment to supply,

transport, or store hazardous

substances and mixtures in accordance

with annex I part - of the CLP

regulation (EG /) or HCS 

CFR . marked with GHS,

GHS and GHS hazard pictograms

shown:

* Indicates change.



) Motor controller will shut motor off when outside of voltage limits.

) Test conducted with Alvania NLGI  grease at   psi ( bar) back pressure.

Description

Lincoln Industrial rotary  V electric

pump uses  V motor and single or two

stage planetary gear drive. Grease output is

proportional to pump revolutions per

minute. Pump is primarily designed for

centralized lubrication systems such as

single line parallel, single line progressive

and two line systems.

Unit is double-acting pump as grease

output occurs during both up and down

stroke. Pump motor employs integral speed

control capable of reducing pump speed to

% of maximum value.

During down stroke, pump cylinder is

extended into grease. Grease is forced into

pump cylinder and discharged through

outlet of pump. Volume of grease during

intake is double amount of grease output

during one cycle. During upstroke, inlet

check closes, and half of grease taken in

during previous stroke is transferred

through outlet check and discharged to

outlet port.

Inspection

If equipment over pressurizes, contact

nearest service center for inspection.

Specialized equipment and knowledge is

required for repair of pump. Annual

inspection is recommended.

Damaged pumps

Do not use pump that appears to be

damaged, badly worn or operates

abnormally. Remove pump from service and

contact nearest service center for repairs.

Table 

Pump speciﬁcations

Operating temperature – to  °F (– to  °C)

Operating voltage  (minimum , maximum ) V

Motor, power 1/3HP (, kW)

Current draw † Electric FlowMaster II pump

Output/pump cycle . in3(, cm)

Pump performance † Electric pump performance speciﬁcations

Pump outlets 1/4NPT internal

Gear ratio .:

Pump speed - rpm

Table 

Electric pump performance speciﬁcations

Temperature  rpm  rpm  rpm  rpm  rpm

°F (°C) in/minute (cm/minute)

 () . ()  () . ()  () . ()

 () . ()  () . ()  () . ()

 (–)  ()  () ()  ()  ()

(–)  ()  () ()  ()  ()

– (–) . ()  () . ()  () . ()



Fig. 

Wiring diagram

Item Description

 V

Battery +

Fuse  Amp

Red wire, motor positive

 Motor

 Black wire, motor negative

 Optional vent valve

 Battery -

) System control contacts, manual switch, or other form of system control.

NOTE

Connect red motor lead to positive side

of circuit. Motor is polarity sensitive and

will not run if wired improperly.



Fig. 

Pump dimensions

13.74 in

(349 mm)

22.67 in

(576 mm)

5.84 in

(148 mm)

Ø1.25 in

(32 mm)

9.13 in

(232 mm)

6.97 in

(177 mm)

2.25 in

(57 mm)

3.90 in

(99 mm)

/ NPTF

(4x) / -20

(4x) Ø 0.28 in (Ø 7 mm)

2.25 in

(57 mm)



Table 

Electric FlowMaster II pump

 V .: gear ratio,  stage

Back pressure Current

psi (bar) rpm A)

 ()  .

  ()  .

  ()  .

  ()  .

  ()  .

  ()  .

DANGER

Prior to connecting electrical wiring,

perform lock out/tag out of system.

Failure to comply may result in death,

severe personal injury and/or damage

to equipment.

NOTE

If necessary to drill mounting holes into

reservoir cover, refer to Fig. ,page 

for hole pattern and dimensions.

Fig. 

Install pump

Pump was tested in lightweight oil left in to

protect pump from corrosion. Flush pump

before connecting to system to prevent

contamination of grease with residual oil.

 Mount pump securely on drum cover so it

cannot move or vibrate during operation.

Refer to Fig. .



Connect material supply line to pump outlet

().

 Install safety unloader () in open outlet

port.

 Install high pressure shut-off valve in

material supply line (required).

 Refer to Fig.  , page  to wire pump

motor and vent valve (if used).

 Fuse motor as recommended in table

(† Electric FlowMaster II pump).

 Connect power to motor leads.

) Fuse for  A.



WARNING

Always install relief valve in pump outlet

to ensure pressure remains below

  psi ( bar). Use only high

pressure components.

Failure to comply may result in

serious personal injury.

NOTE

Never allow pump to run dry of

lubricant. Dry pump quickly speeds up,

creating friction heat that can damage

seals. Monitor supply lubricant level and

reﬁll when necessary.

Failure to comply may result in

damage to equipment.

NOTE

Do not change pump settings until after

start up procedure. Motor used in  V

FlowMaster II pump is equipped

with built in speed control, factory set to

maximum setting.

Failure to comply may result in

damage to pump.

NOTE

Do not reduce motor speed below 

rpm. Speed adjustment screw has no

stop and total of  turns.

Refer to Electric pump performance

speciﬁcations, page  for speed

recommendations.

DANGER

Do not exceed maximum rated outlet

pressure. Pumps are not equipped with

high pressure shut off valve.

Failure to comply may result in

personal injury and/or damage

to equipment.

Operation

Prime pump



Remove pump outlet line from outlet port

().

 With pump in full container of lubricant,

energize pump.

 Purge air from pump.

 Verify lubricant is ﬂowing evenly

from pump.

 Stop pump.

 Attach pump outlet line to port ().

Set pump speed



Remove speed adjustment hex socket head

( mm) cover screw († Fig. ).

 Adjust screw counter-clockwise to reduce

pump speed.



Install speed adjustment hex socket head (

mm) cover screw.

Crankcase oil service interval

• Check oil level every  hours of

operation, or monthly.

• Change oil every   hours of operation

or annually.

• Use SAE W motor oil in all units used

in an ambient temperature of

– to  °F (– to °C). For ambient

temperatures of – to  °F

(– to  °C) , use Mobil Aero HFA low

temperature oil.

• Oil level should be at indicating dot on

dipstick (middle of crankshaft).

• Use W motor oil  oz (, l).

Fig. 



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