MacDon M155 Bedienungsanleitung

The harvesting specialists worldwide.

M155 and M205

Self-Propelled Windrower

Unloading and Assembly Instructions (North America)

169885 Revision A

Original Instruction

Featuring the Dual Direction®and Ultra Glide®suspension on the M155 and M205.

Published in June, 2014

Introduction

Thisinstructionalmanualdescribestheunloading,setup,andpre-deliveryrequirementsforMacDonM155andM205

Self-Propelled Windrowers.

Use the Table of Contents to guide you to speciﬁc areas. Retain this instruction for future reference.

CAREFULLY READ ALL THE MATERIAL PROVIDED BEFORE ATTEMPTING TO UNLOAD, ASSEMBLE, OR USE

THE MACHINE.

NOTE: Keep your MacDon publications up-to-date. The most current version can be downloaded from our website

(www.macdon.com) or from our Dealer-only site (https://portal.macdon.com) (login required).

169885 iRevision A

List of Revisions

The following list provides an account of major changes from the previous version of this document.

Summary of Change Location

Added Signal Words in Safety Section. 1 Safety, page 1

More terminologies added to Deﬁnitions Section. 4Deﬁnitions, page 19

Updated drive wheel images and added references to

a 10-bolt wheel assembly. •6.2 Installing Drive Wheel, page 27

•7.13 Final Steps, page 134

Removed reference to walking beam grease zerk. No

longer required with new design. 6.12.2 Lubrication Points, page 97

Restructured the header attach procedures to improve

readability. 6.11 Attaching Headers, page 42

Added the procedure Attaching the A-, D-, and

R-Series on windrowers with hydraulic center link but

no self-alignment kit for M205.

•Attaching an A-Series Header: Hydraulic

Center-Link without Self-Alignment Kit, page 66

•Attaching a D-Series Header: Hydraulic

Center-Link without Self-Alignment, page 49

•Attaching an R-Series Header: Hydraulic

Center-Link without Self-Alignment, page 84

Manual and catalog part numbers changed. 7.12 Manuals, page 133

Updated Trimble Mount kit and Label (GPS completion

kit) location. 7.13 Final Steps, page 134

Updated lift linkage image to include new decal. Various sections

169885 iiRevision A

TABLE OF CONTENTS

Introduction...................................................................................................................................... i

List of Revisions ...............................................................................................................................ii

1 Safety.................................................................................................................................................... 1

1.1 Signal Words................................................................................................................................... 1

1.2 General Safety ................................................................................................................................ 2

1.3 Safety Signs.................................................................................................................................... 4

2 Recommended Torques ........................................................................................................................ 5

2.1 Torque Speciﬁcations....................................................................................................................... 5

2.1.1 SAE Bolt Torque Speciﬁcations................................................................................................. 5

2.1.2 Metric Bolt Speciﬁcations.......................................................................................................... 7

2.1.3 Metric Bolt Speciﬁcations Bolting into Cast Aluminum............................................................... 10

2.1.4 Flare-Type Hydraulic Fittings................................................................................................... 10

2.1.5 O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)................................................................... 12

2.1.6 O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable) ........................................................... 14

2.1.7 O-Ring Face Seal (ORFS) Hydraulic Fittings............................................................................ 15

3 Conversion Chart................................................................................................................................ 17

4Deﬁnitions........................................................................................................................................... 19

5 Unloading the Windrower.................................................................................................................... 21

5.1 Using Two Forklifts to Unload Windrower ........................................................................................ 21

5.2 Using One Forklift to Unload Windrower.......................................................................................... 23

5.2.1 Method 1 ............................................................................................................................... 23

5.2.2 Method 2 ............................................................................................................................... 24

6 Assembling the Windrower................................................................................................................. 25

6.1 Repositioning Right-Hand Leg........................................................................................................ 25

6.2 Installing Drive Wheel .................................................................................................................... 27

6.3 Repositioning Caster Wheels.......................................................................................................... 28

6.4 Unpacking Ignition Keys................................................................................................................. 30

6.5 Installing Steps.............................................................................................................................. 31

6.6 Connecting Batteries...................................................................................................................... 32

6.7 Starting Engine.............................................................................................................................. 33

6.8 Installing AM/FM Radio.................................................................................................................. 36

6.9 Installing Slow Moving Vehicle (SMV) Sign...................................................................................... 40

6.10 Attaching Header Boots ................................................................................................................. 41

6.11 Attaching Headers......................................................................................................................... 42

6.11.1 Attaching a D-Series Header................................................................................................... 42

Attaching a D-Series Header: Hydraulic Center-Link with Optional Self-Alignment .............. 43

Attaching a D-Series Header: Hydraulic Center-Link without Self-Alignment....................... 49

Attaching a D-Series Header: Mechanical Center-Link...................................................... 54

6.11.2 Attaching an A-Series Header.................................................................................................60

Attaching an A-Series Header: Hydraulic Center-Link and Optional Self-Alignment

Kit .............................................................................................................................. 61

Attaching an A-Series Header: Hydraulic Center-Link without Self-Alignment Kit ................ 66

Attaching an A-Series Header: Mechanical Center-Link .................................................... 72

6.11.3 Attaching an R-Series Header.................................................................................................78

Attaching an R-Series Header: Hydraulic Center-Link with Optional Self-Alignment ............ 79

Attaching an R-Series Header: Hydraulic Center-Link without Self-Alignment..................... 84

Attaching an R-Series Header: Mechanical Center-Link.................................................... 90

6.12 Lubricating the Windrower.............................................................................................................. 96

6.12.1 Lubrication Procedure ............................................................................................................ 96

6.12.2 Lubrication Points................................................................................................................... 97

6.13 Cab Display Module (CDM) Programming....................................................................................... 98

6.13.1 M205 Detailed Programming Menu Flow Chart .......................................................................100

169885 iii Revision A

TABLE OF CONTENTS

6.13.2 M155 Detailed Programming Menu Flow Chart .......................................................................104

7 Performing Predelivery Checks..........................................................................................................109

7.1 Recording Serial Numbers ............................................................................................................109

7.2 Checking Wheel Drive Lubricant Level...........................................................................................110

7.3 Tire Pressures and Ballast Requirements.......................................................................................111

7.3.1 Checking Tire Pressures........................................................................................................111

7.3.2 Checking Tire Ballast.............................................................................................................111

7.4 Checking Engine Air Intake ...........................................................................................................113

7.5 Checking Hydraulic Oil..................................................................................................................116

7.6 Checking Fuel Separator...............................................................................................................117

7.7 Checking Engine Coolant..............................................................................................................118

7.8 Checking Gearbox Lubricant Level ................................................................................................119

7.9 Checking Air Conditioning (A/C) Compressor Belt...........................................................................120

7.10 Checking Safety System ...............................................................................................................121

7.11 Operational Checks ......................................................................................................................123

7.11.1 Checking Engine Warning Lights............................................................................................123

7.11.2 Checking Engine Startup.......................................................................................................124

7.11.3 Checking Engine Speed ........................................................................................................124

7.11.4 Checking Gauges and Cab Display Module (CDM) Display......................................................124

7.11.5 Checking Electrical System....................................................................................................125

7.11.6 Checking Operator's Presence System...................................................................................125

7.11.7 Checking Exterior Lights........................................................................................................126

7.11.8 Checking Horn......................................................................................................................130

7.11.9 Checking Interior Lights.........................................................................................................131

7.11.10 Checking Air Conditioning (A/C) and Heater............................................................................131

7.12 Manuals.......................................................................................................................................133

7.13 Final Steps...................................................................................................................................134

Predelivery Checklist ....................................................................................................................135

169885 ivRevision A

1Safety

1.1 Signal Words

Three signal words, DANGER, WARNING, and CAUTION, are used to alert you to hazardous situations. The

appropriate signal word for each situation has been selected using the following guidelines:

DANGER

Indicates an imminently hazardous situation that, if not avoided, will result in death, or serious injury.

WARNING

Indicates a potentially hazardous situation that, if not avoided, could result in death, or serious injury. It

may also be used to alert against unsafe practices.

CAUTION

Indicates a potentially hazardous situation that, if not avoided, may result in minor, or moderate injury. It

may be used to alert against unsafe practices.

169885 1Revision A

SAFETY

1.2 General Safety

CAUTION

The following are general farm safety precautions

that should be part of your operating procedure for

all types of machinery.

Protect yourself

• When assembling, operating, and servicing machinery,

wear all the protective clothing and personal safety

devices that COULD be necessary for the job at hand.

Don’t take chances.

Figure 1.1: Safety Equipment

• You may need:

–Ahardhat

– Protective footwear with slip resistant soles

– Protective glasses or goggles

– Heavy gloves

– Wet weather gear

– A respirator or ﬁlter mask

– Hearing protection

Be aware that exposure to loud noise can cause

impairment or loss of hearing. Wearing suitable

hearing protection devices such as ear muffs or ear

plugs. These will help protect against objectionable

or loud noises.

Figure 1.2: Safety Equipment

•Provideaﬁrst aid kit for use in case of emergencies.

• Keep a ﬁre extinguisheron the machine. Be sure the ﬁre

extinguisher is properly maintained. Be familiar with its

proper use.

• Keep young children away from the machinery at

all times.

•Beawaretha

taccidentsoftenhappenwhentheOperator

is tired or in a hurry to get ﬁnished. Take the time to

consider the safest way. Never ignore warning signs

of fatigue.

Figure 1.3: Safety Equipment

169885 2Revision A

SAFETY

•Wearcloseﬁtting clothing and cover long hair. Never

wear dangling items such as scarves or bracelets.

• Keep all shields in place. Never alter or remove safety

equipment. Make sure driveline guards can rotate

independently of the shaft and can telescope freely.

• Use only service and repair parts, made, or approved by

the equipment manufacturer. Substituted parts may not

meet strength, design, or safety requirements.

Figure 1.4: Safety around Equipment

• Keep hands, feet, clothing, and hair away from moving

parts. Never attempt to clear obstructions or objects,

from a machine while the engine is running.

•Do NOT modify the machine. Non-authorized

modiﬁcationsmayimpairmachinefunctionand/orsafety.

It may also shorten the machine’s life.

• Stop the engine and remove the key from ignition before

leaving operator’s seat for any reason. A child or even a

pet could engage an idling machine.

Figure 1.5: Safety around Equipment

• Keep the area used for servicing machinery clean

and dry. Wet or oily ﬂoors are slippery. Wet spots

can be dangerous when working with electrical

equipment. Be sure all electrical outlets and tools are

properly grounded.

• Keep work area well lit.

• Keep machinery clean. Straw and chaff, on a hot

engine, are a ﬁre hazard. Do NOT allow oil or grease to

accumulate on service platforms, ladders, or controls.

Clean machines before storage.

• Never use gasoline, naphtha, or any volatile material

for cleaning purposes. These materials may be toxic

and/or ﬂammable.

• When storing machinery, cover sharp or extending

components to prevent injury from accidental contact. Figure 1.6: Safety around Equipment

169885 3Revision A

SAFETY

1.3 Safety Signs

• Keep safety signs clean and legible at all times.

• Replace safety signs that are missing or

become illegible.

• If original parts on which a safety sign was installed are

replaced, be sure the repair part also bears the current

safety sign.

• Safety signs are available from your Dealer

Parts Department.

Figure 1.7: Operator’s Manual Decal

169885 4Revision A

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