Mercia Garden Products 01RAW2010DDOW-V3 Gebrauchsanweisung

P 1

01RAW2010DDOW-V3

20x10 Reverse Apex Workshop

2mm Drill bit

x2 Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All building’s should be

erected by two adults

For ease of assembly, you

MUST pilot drill all screw

holes and ensure all screw

heads are countersunk.

For assistance please contact customer care on: 01636 880514

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

CAUTION

Every eort has been made during the

manufacturing process to eliminate the

prospect of splinters on rough surfaces of the

timber. You are strongly advised to wear gloves

when working with or handling rough sawn

timber.

**Protim Aquatan T5 (621)**

Your building has been treated with Aquatan.

Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct

application of Aquatan solution and then allowed to dry.

Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and

garden buildings.

Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl

sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.

Please retain product label and instructions for future reference

General Instructions

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY

- Check the pack and make sure you have all the parts listed.

- When you are ready to start, make sure you have the right tools at hand (not supplied)

including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm

bit.

- Ensure there is plenty of space and a clean dry area for assembly.

TIMBER

As with all natural materials, timber can be aected during various weather conditions.

For the duration of heavy or extended periods of rain, swelling of the wood panels may

occur. Warping of the wood may also occur during excessive dry spells due to an interior

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is

suggested that the outdoor building is sprayed with water during extended periods of

warm sunshine and sheltered as much as possible during rain or snow.

Our buildings are pre treated with a water based treatment**; this only helps to protect

the product during transit and for upto 3 months against mould. To validate your

guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated

with a wood preserver within the rst three months of assembly and thereafter in

accordance with the manufactures recommendations. Care must be taken to ensure

the product is placed on a suitable base.

BUILDING A BASE

When thinking about where the building and base is going to be constructed:

Ensure that there will be access to all sides for maintenance work and annual

treatment.

Ensure the base is level and is built on rm ground, to prevent distortion. Refer to

diagrams for the base dimensions, The base should be slightly smaller than the external

measurement of the building, i.e. The cladding should overlap the base, creating a run

o for water. It is also recommended that the oor be at least 25mm above the

surrounding ground level to avoid ooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of Safety and in

the case of childrens products independently tested to EN71 level, we cannot accept

responsibility for your safety whilst erecting or using this product.

Refer to the instructions pages for you specic product code

1 2 3 4 5 6 7 8

Pre drill

hole

50mm

screw

30mm

screw

Nail Bag

50mm Screw x112

40mm Screw x80

Felt Tacks x316

16mm Screw x38

30mm Screw x142

70mm Screw x14

30mm Black Screw x18

100mm Screw x8

P 2

01RAW2010DDOW-V3

Overall Dimensions:

Length = 6064mm

Width = 3184mm

Height = 2482mm

Base Dimensions:

Length = 5960mm

Width = 3010mm

Please retain product label and instructions for future reference

Before assembly

please make sure you have a

suitable base ready to erect your

building

MADE IN GREAT BRITAIN

Door Panel Window

Panel

QTY 3

Plain

Panel

QTY 4

Plain Gable

Right QTY 2

Plain Gable

Left QTY 2

Floor

QTY 4

Roof

QTY 4

Door

QTY 2

Window

QTY 3

Gable Strip - 2387mm QTY 2

Cover Strip - 1757mm QTY 17

Door Strip - 1600mm QTY 2

Gable Block QTY 2

Truss Block QTY 6

Gable Board QTY 2

T-Hinge QTY 6

Butt Hinge QTY 6

Finial QTY 2

Casement Stay QTY 3

Tower Bolt QTY 2

Pre Assembly

Remove the transportation blocks

from the bottom of each panel before

assembling the building.

Step 1

Place the left and right gable sections

onto a rm and level surface next to

each other, ensuring the panels are

level top and bottom, then x

together using 12x50mm screws.

*Stagger the screws so as not to

collide.

Turn the assembled gable section

over and secure the gable board in

place with 3x30mm screws.

*Make sure to screw through into

the framing, pre-drilling to avoid

splitting the board.

24x50mm Screws

6x30mm Screws

“U” Channel QTY 2

Cloaking Strip - 1578mm

Hasp and Staple Lock

Truss support QTY 6

Truss Bar QTY 6

Truss Point QTY 6

Pre drill

hole

40mm

screw

Pre drill

hole

50mm

screw

Pre drill

hole

50mm

screw

P 3

Please retain product label and instructions for future reference

Step 2

Place the oor onto a rm

and level base, ensuring the

base has suitable drainage

and is free from areas where

standing water can collect.

Secure the four oor sections

together using 28x40mm

screws.

*Make sure to stagger the

screws to avoid colliding.

28x40mm Screws

Step 3

Place the rst assembled plain gable

and plain side onto the oor and

x in place.

Fix the corners with 50mm

screws.

Do not secure the building

to the oor until the roof is

xed.

3x50mm Screws

Step 4

Following the same method outlined

in step 3, attach the next plain side &

the door panel to the assembly.

Fix the corners with 50mm

screws.

Do not secure the building

to the oor until the roof is

xed.

6x50mm Screws

Pre drill

hole

50mm

screw

Step 5

Following the same method outlined

in step 3, attach the remaining plain

gable and side panels to the

assembly.

Fix the corners with 50mm

screws.

Do not secure the building

to the oor until the roof is

xed.

21x50mm Screws

bbb

70mm

screw

100mm

screw

Pre drill

hole

30mm

screw

Pre drill

hole

30mm

screw

Pre drill

hole

Step 7

A. To construct the truss, secure

the Truss supports together as

shown with 2x30mm screws.

B. Secure the Truss Bars to both

sides of the Truss support making

sure to stagger the 4x40mm

screws.

C. Finally secure the Truss point

to both sides with 3x30mm

screws.

**Repeat so that a total of 3

Trusses have been built.**

30x30mm Screws

24x40mm Screws

40mm

screw

P 4

Please retain product label and instructions for future reference

Step 8

Locate the truss centrally

inbetween each panel in

the building. Align the top of

the truss with the top of the

gables.

*Use a piece from the xing

kit as a guide.

Pencil mark the position and

remove the truss.

Place the truss blocks up to

the pencil mark and x

using 2x70mm screws per

block.

Rest the truss on top of the

blocks and secure into place

using 1x100mm screw per

side as shown in the

illustration.

12x70mm Screws

6x100mm Screws

Step 6

Place the master and slave door into

the door panel and x into place with

3x T-hinges per door and 7x30mm

screws per hinge.

*Ensure to screw through the boards

into the framing on the back of each

door.

42x30mm Screws

For assistance please contact customer care on: 01636 880514

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

30mm

screw

Pre drill

hole

50mm

screw

Pre drill

hole

Felt

tacks

HANDLE

WITH CARE

40mm

screw

Pre drill

hole

P 5

Please retain product label and instructions for future reference

Step 9

Place the roof panels on top of

the building ensuring they sit

into the cut outs on the gables

and truss.

*Make sure there is an equal

amount of overhang on either

side of the building.

Secure into position using

13x30mm screws per roof section,

screwing through the boards into

the gable and truss framing.

52 x30mm Screws

Step 10

Once the roof is xed secure

the building to the oor with

36x50mm screws.

56x50mm Screws

Step 11

Cut the felt into four strips lay onto

the roof as shown in the illustration.

*Ensure there is approximately 50mm

of overhanging felt each side.

Once the felt is laid out x to the

roof using felt tacks at 100mm

intervals.

*Felt size: 6190mm

316x Felt Tacks

Step 12

Fit the cover trims to the building

and secure in place with 38x40mm

screws as shown in the illustration.

38x40mm Screws

bbb

12 12

Pre drill

hole

Pre drill

hole

*Cut down trims to t

P 6

Step 13

Place the cover strip 13mm above

the gap in the window panel and

x into place using 3x30mm screws.

*Measure and trim the strip before

tting.

9x30mm Screws

If you would like the widows

to open attach the window to

the strip using 2x butt hinges.

Fix the hinges to the window

using 3x16mm screws per

hinge and to the strip with

3x30mm screws.

18x16mm Screws

18x30mm Screws

If you would like the window

to be xed, secure the window

into the gap using 4x30mm

screws. Ensure to screw through

the window into the panel

framing.

12x30mm Screws

Please retain product label and instructions for future reference

Opening Window

Fixed Window

30mm

screw

30mm

screw

16mm

screw

30mm

screw

Pre drill

hole

Step 13

To x the lock in place. Screw the Staple

to the Door Gable or Slave door.

Making sure the Hasp is in line with

the staple and screw into the Door or

Master door.

To lock the Door, place the Hasp over the

Staple and twist into the lock position as

shown.

8x30mm screws.

Pre drill

hole

30mm

screw

It is ESSENTIAL that you apply wood

treatment immediately after the building

has been assembled.

AFTER TREATMENT:

score around protective

cover on glazing and

carefuly peel

covering back

Please retain product label and instructions for future reference

Step 16

Fit the cover trims and nials to

the gable sides securing with

12x40mm screws as shown in

the illustration.

*Before xing into place measure

and cut down the cover trims to

size.

12x40mm Screws

*Cut down trims to t

40mm

screw

Pre drill

hole

Step 14

Fix the casement say to the

window then align the xings

to the window panel.

*Ensure the casement stay ts

onto the xings before securing

in place.

18x16mm Screws

16mm

screw

Pre drill

hole

30mm

screw

Pre drill

hole

30mm

screw

Step 15

Attach the door strips to the door

panel framing either side of the

door using 3x30mm screws per

strip.

Place the Cloaking Strip to the

rear of one of the doors. Fixing in

position screwing through the door

into the cloaking strip with 3x30mm

screws.

Align the tower bolts onto the

vertical framing of the slave

door, secure the bolts to the

top and bottom using 6x30mm

black screws per tower bolt.

Mark the position of the bolt

& drill a hole above and below

for the bolt to catch in to.

16x30mm Black Screws

6x30mm Black Screws

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