Mercia Garden Products 01SHPWOR1210DDOW-V2 Gebrauchsanweisung

P 1

01SHPWOR1210DDOW-V2

12X10 SHIPLAP WORKSHOP WITH DOUBLE DOOR, OPENING WINDOW & T&G FLOOR & ROOF

2mm Drill bit

x2 Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All building’s should be

erected by two adults

For ease of assembly, you

MUST pilot drill all screw

holes and ensure all screw

heads are countersunk.

For assistance please contact customer care on: 01636 880514

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

CAUTION

Every eort has been made during the

manufacturing process to eliminate the

prospect of splinters on rough surfaces of the

timber. You are strongly advised to wear gloves

when working with or handling rough sawn

timber.

Please retain product label and instructions for future reference

General Instructions

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY

- Check the pack and make sure you have all the parts listed.

- When you are ready to start, make sure you have the right tools at hand (not supplied)

including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm

bit.

- Ensure there is plenty of space and a clean dry area for assembly.

TIMBER

As with all natural materials, timber can be aected during various weather conditions.

For the duration of heavy or extended periods of rain, swelling of the wood panels may

occur. Warping of the wood may also occur during excessive dry spells due to an interior

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is

suggested that the outdoor building is sprayed with water during extended periods of

warm sunshine and sheltered as much as possible during rain or snow.

Our buildings are pre treated with a water based treatment**; this only helps to protect

the product during transit and for upto 3 months against mould. To validate your

guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated

with a wood preserver within the rst three months of assembly and thereafter in

accordance with the manufactures recommendations. Care must be taken to ensure

the product is placed on a suitable base.

BUILDING A BASE

When thinking about where the building and base is going to be constructed:

Ensure that there will be access to all sides for maintenance work and annual

treatment.

Ensure the base is level and is built on rm ground, to prevent distortion. Refer to

diagrams for the base dimensions, The base should be slightly smaller than the external

measurement of the building, i.e. The cladding should overlap the base, creating a run

o for water. It is also recommended that the oor be at least 25mm above the

surrounding ground level to avoid ooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of Safety and in

the case of childrens products independently tested to EN71 level, we cannot accept

responsibility for your safety whilst erecting or using this product.

Refer to the instructions pages for you specic product code

**Protim Aquatan T5 (621)**

Your building has been treated with Aquatan.

Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct

application of Aquatan solution and then allowed to dry.

Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and

garden buildings.

Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl

sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.

H=220cm W=140cm L=130cm

30mm Black Screw x 12

P 2

01SHPWOR1210DDOW-V2

Please retain product label and instructions for future reference

Before assembly

please make sure you have a

suitable base ready to erect your

building

MADE IN GREAT BRITAIN

Overall Dimensions:

Length = 3652mm

Width = 3179mm

Height = 2485mm

Base Dimensions:

Length = 3522mm

Width = 3010mm

Building content

13456

Plain Side

Qty 2

Window Side

Qty 2

Floor

Qty 2

Roof Panel

Qty 4

Front

Gable

Right

Front

Gable

Left

Front

Gable

Top

Back Gable

Right

Back Gable

Left

Truss Block - 160mm Qty 2

Door Gable Rail - 1332mm

Tower Catch Block - 118mm Qty 2

Truss

Plain Gable Strip - 2426mm

Cover Trim - 1757mm Qty 11

Finial

Qty 2

20 T Hinge

Qty 6

Felt

casement stay

QTY 2

Butt hinge QTY 4

Window

QTY 2

Tower Bolt QTY 2

Door

Qty 2

Door Gable Strip - 2552mm

Cover Strip - 2800mm Qty 3

“U” Bracket QTY 4

29 Plain Gable Board

Gable Block - 342mm

Door Cloaking Strip

Nail Bag 30mm Screw x 92

20mm Screw x 12

50mm Screw x 82

70mm Screw x 6

40mm Screw x 140

Felt Tacks x 185

16mm Screws x 12

100mm Screw x 2

Remove transportation

blocks from the bottom

of each panel before

beginning assembly. Each

Panel should have two

blocks.

Pre Assembly

Door Gable Assembly

Step 1

2 x 50mm screws

Lay the Front Gable Right and Front Gable

top on a level oor place them next to each

other, ensure they are level at the top then

x together using 2x50mm screws. Stagger

the screws so they do not collide.

50mm

screw

Pre drill

hole

Hasp & Staple

Lock

P 3

Step 2

2 x 50mm screws

Lay the Front Gable Left next to the Front

Top Gable, ensure they are level at the top

then x together using 2x50mm screws.

Stagger the screws so they do not collide.

50mm

screw

Pre drill

hole

Line the Door Gable Strip up to the

assembled gable at the corners as shown in

the illustration and x in place using 40mm

screws.

5x40mm Screws

40mm

screw

Pre drill

hole

Plain Gable Assembly

Step 3

12 x 50mm screws

Lay the Back Left Gable and Back Right

Gable on a level oor place them next to

each other, ensure they are level at the top

and bottom then x together using

10x50mm screws. Stagger the screws so

they do not collide.

50mm

screw

Pre drill

hole

Turn the gable section over

and secure the top board in

place using 3x30mm

screws. Ensure to screw into

the framing, pre-drilling to

avoind splitting the board.

3 x 30mm screws

50mm

screw

Pre drill

hole

P 4

32 x 40mm screws

Place oor on rm and level base, ensure

base has suitable drainage free from areas

where water can collect. (See front page on

base requirements).

Attach the oors using 32 x 40mm screws

40mm

screw

Pre drill

hole

Step 4

Do not secure the building to

the oor until the roof is tted.

Fix the corners with 50mm

screws as shown in diagram.

Position the panels so there is equal spacing

between the oor and cladding on all 4 sides

Step 5

3x50mm Screws

50mm

screw

Pre drill

hole

Step 6

Fix the remaining window side

and the splain side at the

corner with 50mm screws as

shown in diagram.

6x50mm Screws

50mm

screw

Pre drill

hole

For assistance please contact customer care on: 01636 880514

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

P 5

Step 7

Fix the remaining plain side with

50mm screws as shown in diagram.

3x50mm Screws

50mm

screw

Pre drill

hole

Step 8

Fix the Door Gable (refer to steps 1

and 2 if you have not already

assembled this) at the corners with

50mm screws as shown in diagram.

6x50mm Screws

50mm

screw

Pre drill

hole

*Cut down trims to t

Measure the length of the door

gable rail and cut down a strip

match.

Fix in place using 2x30mm

screws.

Step 9

Fit the Door Gable Rail between the

Front Gable Left and Right. Fix to

the oor using 3x50mm screws.

Ensure screws line up with the

framing.

3x50mm Screws

50mm

screw

Pre drill

hole

50mm

screw

Pre drill

hole

70mm

screw

100mm

screw

Step 11

Place a Truss central to where two

panels join. Align the top of the

truss with the top of the sides as

shown in the diagram.

HINT - Use a piece from the xing

kit as a guide.

Pencil mark the truss position and

remove truss.

Place the truss blocks up to the

pencil mark and x using 2x70mm

screws per block.

Place the truss back into position on

top of the support block and secure

using 100mm screw each side from

the top down through the truss and

into the block.

4x70mm Screws

2x100mm Screws

Pre drill

hole

Pre drill

hole

*Cut down trims to t

Using x3 strips (No. 20) cut two trims at 1783mm and

one strip at 1445mm.

Place the smaller strip (1445mm) centrally above the

door aperture (allowing a space of 10mm between the

strip and the top of the door opening) and x into

position using 3x30mm screws.

Align the larger strips (1783mm) either side of the rst

smaller strip and x each one into position using

3x30mm screws. This will allow a space of

approximately 10mm between the trims and the

opening.

*Please note: This 10mm gap allows the doors to sit

onto the gable NOT into the aperture.

Fix the T Hinges onto the front of the doors; aligning

each hinge to the framing on the back of each door.

Secure the doors onto the assembled gable as shown

in the illustration. Ensuring that the screws go through

the cladding and into the framing behind.

51x30mm Screws

Step 10

30mm

screw

Pre drill

hole

10mm

gap

P 7

Step 12 Step 13

Place the st two roof sheets

ontop of the plain gable and truss

making sure the roof sheet sits into

the gables and truss securing

using 40mm screws. Ensure there

is an eqal amount of overhang on

either side of the building.

16x40mm Screws

40mm

screw

Pre drill

hole

Secure the roof panels

together using the metal

“U” channels and 6x40mm

screws per “U” channel.

24x40mm Screws

40mm

screw

Pre drill

hole

Place the next two roof sheets

ontop of the truss and ensure

that it butts up to the one

already xed. Fix in place with

40mm screws ensuring they go

through to the framing.

16x40mm Screws

40mm

screw

Pre drill

hole

P 8

Step 14 Step 15

Once the roof is xed

attatch the building to the

oor with 50 mm screws.

36 x 50mm Screws

50mm

screw

Pre drill

hole

HANDLE

WITH CARE

185 x felt tacks

Cut four strips of felt and place

onto the roof. See below for

sizes.

Place the felt at onto the roof

in the order that is stated on

the diagram below.

Once the sheets are laid out x

them onto the roof with tacks

100mm apart.

Felt Strip Sizes

3755mm

Felt

tacks

BBBB

P 9

Step 16

Fit the cover trims to the

building and secure in place

with 40mm screws as

shown.

Fit the Plain Gable Strip

where the two back gables

join using 4x40mm screws.

Pre drill to avoid splitting.

28x40mm Screws

18 17

40mm

screw

Pre drill

hole

*Cut down trims to t

Step 17

16x40mm Screws

Fit the fascias to the roof

over the felt and secure in

place with 40mm screws as

shown.

Pre drill to avoid splitting.

Measure and trim down to

size.

40mm

screw

Pre drill

hole

17 17

17 23

Step 18 Step 19

30mm

16mm

Opening Window

Fixed Window

30mm

screw

30mm

screw

16mm

screw

30mm

screw

If you would like the windows to be

opening use the butt hinges to

attach the opening window strip

and the opening window together.

Use 30mm screws to x the butt

hinge to the Window Strip and

16mm screws to x it to the

Opening Window.

If you want to x the opening

windows, instead of xing butt

hinges to the opening window,

use 4x30mm screws to attach

the opening windows to the

window panel as shown in the

diagram.

6x30mm Screws

6x16mm Screws

4x30mm Screws

Place the cover strip 11mm above the

window gap in the window panel and

x with 3x30mm screws per strip.

Measure and trim before tting.

3x30mm Screws

*SCREW COUNT PER WINDOW

*Cut down trims to t

30mm

screw

Pre drill

hole

Place the Cloaking Strip to the

rear of one of the doors. Fixing in

position screwing through the door

into the cloaking strip with 3x30mm

screws.

Align the tower bolts onto the

vertical framing of the slave

door, secure the bolts to the

top and bottom using 6x30mm

black screws per tower bolt.

Mark the position of the bolt

& drill a hole above and below

for the bolt to catch in to.

15x30mm Black Screws

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