Mercia Garden Products 06LOG003-V1 Gebrauchsanweisung

P 1

Log Cabin 2.6x3.3m

06LOG003-V1 (T&G roof and oor with single (glass) glazing)

2mm Drill bit

Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All building’s should be

erected by two adults

For ease of assembly, you

MUST pilot drill all screw

holes and ensure all screw

heads are countersunk.

For assistance please contact customer care on: 01636 880514

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

CAUTION

Every eort has been made during the

manufacturing process to eliminate the

prospect of splinters on rough surfaces of the

timber. You are strongly advised to wear gloves

when working with or handling rough sawn

timber.

Please retain product label and instructions for future reference

General Instructions

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY

- Check the pack and make sure you have all the parts listed.

- When you are ready to start, make sure you have the right tools at hand (not supplied)

including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm

bit.

- Ensure there is plenty of space and a clean dry area for assembly.

TIMBER

As with all natural materials, timber can be aected during various weather conditions.

For the duration of heavy or extended periods of rain, swelling of the wood panels may

occur. Warping of the wood may also occur during excessive dry spells due to an interior

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is

suggested that the outdoor building is sprayed with water during extended periods of

warm sunshine and sheltered as much as possible during rain or snow.

Our buildings are pre treated with a water based treatment**; this only helps to protect

the product during transit and for upto 3 months against mould. To validate your

guarantee and ensure longevity of the product, it is ESSENTIAL the building is treated

with a wood preserver within the rst three months of assembly and thereafter in

accordance with the manufactures recommendations. Care must be taken to ensure

the product is placed on a suitable base.

BUILDING A BASE

When thinking about where the building and base is going to be constructed:

Ensure that there will be access to all sides for maintenance work and annual

treatment.

Ensure the base is level and is built on rm ground, to prevent distortion. Refer to

diagrams for the base dimensions, The base should be slightly smaller than the external

measurement of the building, i.e. The cladding should overlap the base, creating a run

o for water. It is also recommended that the oor be at least 25mm above the

surrounding ground level to avoid ooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of Safety and in

the case of childrens products independently tested to EN71 level, we cannot accept

responsibility for your safety whilst erecting or using this product.

Refer to the instructions pages for you specic product code

For ease of assembly use a

rubber mallet to t the log

boards. Do NOT use a heavy

hammer.

Ensure to measure and check before cutting

boards.

It is advisable to use a

circular saw when cutting

roof and oor boards.

134

Window

QTY 2

Slave Door Master Door Cabin No. 1 Gable 3296mm

QTY 2

Starter Board (S1) - 66x19x3296mm QTY 2

LB19RT66-3296mm

Log Board (A) - 120x19x2996mm QTY 26

LB19-2600mm

Log Board (B) - 120x19x1402mm QTY 6

LB19-2600mm

Log Board (B) - 120x19x326mm QTY 30

LB19-326mm

Log Board (C) - 120x19x326mm QTY 12

LB19-326mm (No Notch)

Log Board (A) - 120x19x3296mm QTY 20

LB19-3296mm

Log Board (B) - 120x19x1123mm QTY 24

LB19-1123mm

Log Board (AR) - 110x19x2996mm QTY 2

LB19RG110-2996mm

Roof Purlin - 90x40x3000mm QTY 3

F4090-3000mm

Interior Roof Trim - 27x44x2400mm QTY 5

F2744-2400mm (Bevelled)

Starter - 44x44x3011mm QTY 11

F4444-3011mm

Starter - 44x44x2799mm QTY 2

F4444-2799mm

Skirting - 28x28x2400mm QTY 9

FS2828-2400mm

Fascia - 125x16x1755mm QTY 4

S16125-1755mm (Angled)

Door Frame Top & Bottom - 69x55x1505mm QTY 2

F5569-1505mm

Floor Sheet - OSB12-1020x2760mm QTY 3

(OSB Option Only)

Door Strip - 60x16x1880mm

F1660-1800mm

P 2

06LOG003-V1

Overall Dimensions:

Width = 3445mm

Depth = 3020mm

Height = 2645mm

Base Dimensions:

Width = 3099mm

Depth = 2799mm

Please retain product label and instructions for future reference

Before assembly

please make sure you have a

suitable base ready to erect your

building

MADE IN GREAT BRITAIN

22a

Eaves Frame - 27x44x2600mm QTY 2

F2744-2600mm

Felt Tacks x196

70mm Screw x164

30mm Black Screw x21

Roof Sheet - OSB12-876x2996mm QTY 4

(OSB Option Only)

Floor Board - 121x16x2760mm QTY 27

MB16-2760mm

Roof Board - 121x16x1752mm QTY 56

MB16-1752mm

Mortice Lock Key Plate Handles (Pair)Felt

Tower Bolt

QTY 2

Pre-assembly

*Please note:

Each board interlocks at

either end in a staggered pattern.

Before securing ensure that the boards

are tted properly in their respective

tongue’s and groove’s.

Pre drill

hole

30mm

screw

IMPORTANT: It is imperative that you pre-drill before xing screws.

Casement Stay QTY 2

Nail Bag

40mm Screw x494

30mm Screw x229

P 3

Please retain product label and instructions for future reference

Storm Brace - 27x44x2100mm QTY 8

F2744-2100mm

80mm Bolt Set x17

Step 1: Door Frame Fit

Arrange the door framing onto a rm and

level surface. Secure the top and bottom

frames (No. 19) to the uprights (attached

to each door). Fix at each corner using

4x70mm screws, ensuring the screws

do NOT protrude into the channel

either side of the doors.

*Please note: This image is for

illustrative purposes and may

dier from your choice in product

(regarding hinges). Nevertheless

the process of xing the frames is

the same.

4x70mm Screws

Pre drill

hole

70mm

screw

The Mortice Lock is Reversible

23a

22b

23b

24 25 26 27 28

*Ensure the top & bottom rails sit inbetween

the upright framing attached to the doors.

30mm

screw

Step 2

Fit the mortice lock (No. 24) into the recess

in the master door (No. 3) and secure

using the screws provided. Attach the key

plate (No. 25) to the slave door (No. 2)

with the screws provided.

Connect the door handles (No. 26) and the

metalbar to the mortice lock using 8x30mm

screws. Ensure the lock mechanism

closes correctly. If not, remove the lock

and turn the catch around using the small

grub screw.

*Please note: This image is for illustrative purposes

and may dier from your choice in product

(regarding ironmongery). Nevertheless the process

of xing the frames is the same.

8x30mm Black Screws

4x30mm Screws

Step 3

Attatch the door strip (No. 20) to the

back of slave door using 4x40mm

screws as shown in the illustration.

Once xed secure the tower bolts

to the top and bottom of the strip

using the screws provided.

*These tower bolts help to keep

your doors straight during high

and low levels of moisture content

in the air.

4x40mm Screws

Pre drill

hole

40mm

screw

Pre drill

hole

70mm

screw

Pre drill

hole

30mm

screw

P 4

For assistance please contact customer care on: 01636 880514

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

Please retain product label and instructions for future reference

Step 5

Lay the starters (No. 15 & No. 16)

onto a rm and level surface

(free from areas where standing

water can collect) as shown in the

illustration.

Fix the framing together at each

corner using 8x70mm screws,

ensuring the frame is ush.

8x70mm Screws

Step 4

Fix the casement stay (No. 28) onto

the window (No. 1) and the casement

stay pins to the window cill using

6x30mm black screws per casement

stay.

*Ensure the casement stay is centralised

on the window.

12x30mm Black Screws

Pre drill

hole

70mm

screw

Pre drill

hole

IMPORTANT: It is imperative that

you pre-drill before xing screws.

IMPORTANT: It is imperative that you pre-drill before xing screws.

P 5

Please retain product label and instructions for future reference

Step 6

Following the same method

outlined in Step 4, arrange the

remaining framing (No. 15) as

shown in the illustration.

*Ensure there is an equal

amount of space between each

frame.

Secure each of the frames in place

using 4x70mm screws per frame,

ensuring the framing remains level.

32x70mm Screws

70mm

screw

Step 7 (See Pre-Assembly)

Place the starter boards (No. 5)

on to assembled base frame

along the longest sides.

*Ensure the notches at either

end of each board are ush

and level with the ends of the

frame.

Fix each of the starter boards to

the frame by screwing through

the notch into the frame as shown

in the illustration.

4x70mm Screws

Step 8 (See Pre-Assembly)

Following the same method

outlined in Pre-Assembly, lay

the rst 6 boards (No’s. 6, 7,

8 & 10) onto the starter

boards to create your rst

level.

*Ensure that the boards are

level and ush with each

other as you lay each one.

Fix every third board to the

one below by screwing

through the notch as shown

in the illustration using

1x70mm screw per side.

**Ensure to stagger the screws

so as not to collide with the

previous screw.

16x70mm Screws

Pre drill

hole

70mm

screw

Step 9

Once you have laid 6 log boards (o of the

starter) up the door section, slide the

assembled door frame assembly over the

boards resting the frame on top of the

starter board.

*Please note: This image is for illustrative

purposes and may dier from your choice in

product (regarding door position).

Nevertheless the process of tting the door

frame is the same.

**Please Note: The short boards at the

front of the building (either side of

the door and window opening’s)

can be placed either side depending

on your needs.

Please Note: The short boards at the

front of the building (either side of

the door and window opening’s)

can be placed either side depending

on your needs.

P 6

Please retain product label and instructions for future reference

Step 10 (See Pre-Assembly)

Following the same method

outlined in Pre-Assembly, lay

the next 6 boards (No’s. 6, 8,

9, 10 & 11) onto the assembly

to create your second

level.

*Ensure that the boards are

level and ush with each

other as you lay each one.

Fix every third board to the

one below by screwing

through the notch as shown

in the illustration using

1x70mm screw per side

(as outlined in Step 7).

**Ensure to stagger the screws

so as not to collide with the

previous screw.

20x70mm Screws

Step 11: Window Frame Fit

Once you have laid the second

level of boards onto the assembly

slide the window(s) (No. 1)

between the smaller boards and

rest on to the longer board.

*Ensure the boards are level with

each end.

*Please note: This image is for

illustrative purposes and may

dier from your choice in product

(regarding window position).

Nevertheless the process of tting

the window is the same.

Pre drill

hole

70mm

screw

***Please Note: The short boards placed

to create the opening’s for the doors &

windows can be placed either side

depending on your needs.

Step 12 (See Pre-Assembly)

Following the same method

outlined in Pre-Assembly, lay

the remaining boards (No’s. 6, 8,

9, 10 & 11) onto the assembly

to bring the board level to the

top of the window and door

frames.

*Ensure that the boards are

level and ush with each

other as you lay each one.

Fix every third board to the

one below by screwing

through the notch as shown

in the illustration using

1x70mm screw per side

(as outlined in Step 7).

**Ensure to stagger the screws

so as not to collide with the

previous screw.

20x70mm Screws

Pre drill

hole

70mm

screw

IMPORTANT: It is imperative that you pre-drill before xing screws. IMPORTANT: It is imperative that you pre-drill before xing screws.

IMPORTANT: It isimperative that

you pre-drill before xing screws.

Please retain product label and instructions for future reference

Pre drill

hole

Step 15: Ridge Bar Fit

Align the ridge bar(s) (No. 12) into the

cut out slots on each gable top ensuring

each ridge bar interlocks the boards.

Secure the ridge bars at each end by

screwing through the bars into the

boards (ensure to pre-drill to avoid

the boards splitting) using 4x70mm

screws per ridge bar.

*Please note: The gable shown is for

illustrative purposes and may dier

in width from your choice in product.

Nevertheless, despite any dierences

the process of xing the ridge bars

is the same.

12x70mm Screws

70mm

screw

Step 13 (See Pre-Assembly)

Following the same method

outlined in Pre-Assembly, lay

the last two boards (No. 10)

onto the front of the assembly.

Once in position place log

board AR (No. 12) onto the

window and plain side,

xing into position by screwing

through the notches as shown

in the illustration.

*Ensure that the boards are

level and ush with each

other as you lay each one.

4x70mm Screws

Pre drill

hole

70mm

screw

Step 14 (See Pre-Assembly)

Place the gable tops (No. 4)

onto the assembly. Fix into

position by screwing through

the notches as shown in the

illustration.

*Ensure that the boards are

level and ush with each

other as you lay each one.

4x70mm Screws

Pre drill

hole

70mm

screw

IMPORTANT: It is imperative that you pre-drill before xing screws. IMPORTANT: It is imperative

that you pre-drill before

xing screws.

Please retain product label and instructions for future reference

23a

Step 16 A (OSB option only)

Place the rst two roof sheets

(No. 22a) onto the building.

*Ensure the roof sheets meet

at the top of the apex and sit

centrally over the roof bars.

Secure each roof sheet in place

using 18x30mm screws per

sheet as shown in the

illustration.

36x30mm Screws

30mm

screw

Pre drill

hole

23a

Step 16 A - Continued

(OSB option only)

Place the rst two roof sheets

(No. 22a) onto the building.

*Ensure the roof sheets meet

at the top of the apex and sit

centrally over the roof bars.

Secure each roof sheet in place

using 18x30mm screws per

sheet as shown in the

illustration.

54x30mm Screws

30mm

screw

Pre drill

hole

23b

Step 16 B (T&G option only)

Place the rst two roof board’s

(No. 23b) onto the assembly on

each side, making sure the boards

are ush to the end of the roof

purlin. Once in position x to each

purlin using 3x40mm screws.

*Ensure the roof boards meet

at the top of the apex and leave

an overhang at the bottom.

Continue adding the roof boards

along the roof, xing each one into

position using 3x40mm screws,

making sure that each board is

interlocked, ush at the bottom &

meet at the top of the apex.

The last board on each side will

overhang: Using a staight edge

and a pencil mark out a line as

a guide.

Cut along the pencil mark and

remove the excess. Place the

cut down board’s back onto the

roof and secure into place

using 3x40mm screws per

board.

*Please Note: This image is for illustrative

purposes and may dier from your choice in

product. Nevertheless the process of cutting

and tting the last roof boards is the same.

144x40mm Screws

40mm

screw

Pre drill

hole

23b

*Cut to t

Please retain product label and instructions for future reference

22a

Step 16 B Continued

(T&G option only)

Ensuring the roof boards are ush

at the overhanging side and meet

at the apex, x the eaves frames

(No. 21) to the underside of the roof

boards using 9x40mm screws as

shown in the illustration

*Please Note: This image is for

illustrative purposes and may

dier from your choice in

product. Nevertheless the process

of xing the eaves frames is the

same.

18x40mm Screws

40mm

screw

Pre drill

hole

Step 17 A (OSB option only)

Place the OSB oor sheets (No. 22a)

inside the building and x into

position using 30x30mm screws per

oor sheet as shown in the

illustration.

*Please Note: Ensure to screw

through the OSB sheets into the

oor bearers.

90x30mm Screws

30mm

screw

Pre drill

hole

*trim to t

*Measure and cut the

interior roof trims to

t the internal space.

22b

Please retain product label and instructions for future reference

Step 17 B (T&G option only)

Place the rst oor board (No. 22b)

inside the building ush to the log

board on one side. Continue adding

the oor boards (internally) making

sure to interlock each individual

board.

*Do NOT secure the boards until

the last board has been measured

and cut.

Following the same method outlined

in Step 15 B measure the gap between

the bottom of the tongue (on the last

board placed) and the log board.

Using a straight edge mark out the

measurement onto the last oor

board (No. 22b) and cut along the

length removing the excess.

**Please note: Mark the nal board

2mm under the measurement; This

will allow the timber to expand and

contract correctly.

Once all the oor boards are in

position secure each board into

position using 8x40mm screws.

***Please Note: Ensure to screw

through eachof the oor boards

into the oor bearers.

290x40mm Screws

40mm

screw

Pre drill

hole

*Cut to t

Roof

Internal Roof Trim

Internal

Step 18

Inside the building place an internal

roof trim (No. 14) against the

boarding and align with the roof as

shown in the illustration, ensuring the

angled face follows the roof line.

Once in position x each roof trim

into place using 8x40mm screws

per light block, equally spaced along

the face of the board.

16x40mm Screws

Pre drill

hole

40mm

screw

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