Mercia Garden Products 0619PNSH1227FBSD-V1 Gebrauchsanweisung

P 1

0619PNSH1227FBSD-V1

19MM LOG CABIN, PENT SHED ADD ON, 1.2M X 2.7M, FULLY BOARDED SINGLE DOOR.

2mm Drill bit

Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All buildings should be

erected by two adults

For ease of assembly, you

MUST pilot drill all screw

holes and ensure all screw

heads are countersunk.

CAUTION

Every eort has been made during the

manufacturing process to eliminate the

prospect of splinters on rough surfaces of the

timber. You are strongly advised to wear gloves

when working with or handling rough sawn

timber.

Please retain product label and instructions for future reference

General Instructions

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY

- Check the pack and make sure you have all the parts listed.

- When you are ready to start, make sure you have the right tools at hand (not supplied)

including a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm

bit.

- Ensure there is plenty of space and a clean dry area for assembly.

TIMBER

As with all natural materials, timber can be aected during various weather conditions.

For the duration of heavy or extended periods of rain, swelling of the wood panels may

occur. Warping of the wood may also occur during excessive dry spells due to an interior

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is

suggested that the outdoor building is sprayed with water during extended periods of

warm sunshine and sheltered as much as possible during rain or snow.

BUILDING A BASE

When thinking about where the building and base are going to be constructed:

Ensure that there will be access (60cm) to all sides for maintenance work and annual

treatment.

Ensure the base is level and is built on rm ground, to prevent distortion. Refer to

diagrams for the base dimensions. The base should be slightly smaller than the external

measurement of the building, i.e. the cladding should overlap the base, creating a run

o for water. It is also recommended that the oor be at least 25mm above the

surrounding ground level to avoid ooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured are made to the highest standards of safety and in

the case of childrens products independently tested to EN71 level, we cannot accept

responsibility for your safety whilst erecting or using this product.

Refer to the instructions pages for your specic product code

For ease of assembly use a

rubber mallet to t the log

boards. Do NOT use a heavy

hammer.

Ensure to measure and check before cutting

boards.

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

It is advisable to use a hand

saw when cutting roof and

oor boards.

To ensure log boards are even, use a spirit

level to check each layer has been installed

correctly.

Measure

under the

head

Measure

overall

length

Screws & Nails Bolts To identify the

xings required

for each step use a

measuring tape.

P 2

0619PNSH1227FBSD-V1

Overall Dimensions:

Width = 1202mm

Depth = 3043mm

Height = 2378mm

Base Dimensions:

Width = 1104mm

Depth = 2508mm

Please retain product label and instructions for future reference

Before assembly

please make sure you have a

suitable base ready to erect your

building

MADE IN GREAT BRITAIN

Starter Board - 66x19x1200mm QTY 1

LB19RT66-B-1200

Log Board - 120x19x187mm QTY 18

LB19-B-187

Log Board - 120x19x2700mm QTY 19

LB19-A-2700

Finisher Board - 62x19x1176mm QTY 1

LB19RG62-B-1176

Log Board - 120x19x187mm QTY 18

LB19-C-187

Log Board - 120x19x1200mm Qty 1

LB19-BD-1200 (Single Door Cut Out)

Fully Boarded Single Door Contents:

EXAMPLE BUILDING

789

Storage Door

Handle QTY 1

PI-07-0033

Dead Lock

QTY 1

PI-07-0200

Key Plate

QTY 1

PI-07-0200

Fullly Boarded Single

Door QTY 1

AI-06LOGFBD750X;1900-V1

Door Frame Left Upright - 71x70x2065mm QTY 1

AI-0619LOGDUFL-V3

Door Frame Right Upright - 71x70x2065mm QTY 1

AI-0619LOGDUFR-V3

Door Frame Bottom - 71x70x764mm QTY 1

AI-0619LOGSDBF-V3

Door Frame Top - 81x125x884mm QTY 1

AI-0619LOGSDTF-V3

T-Hinge QTY 3

PI-07-0002

Rain Guard QTY 1

RG2844-780 (28x44x780mm)

Shed Extension Contents:

Log Board - 120x19x1200mm QTY 1

LB19-B-1200

Log Board - 120x19x1176mm QTY 19

LB19-B-1176

Starter Board - 66x19x1176mm QTY 1

LB19RT66-B-1176

Bottom Gable QTY 1

AI-0619PNNE0403HGDD3SW-G-V1

12a

12b

Top Gable A QTY 1

AI-0619PNNE0403HGDD3SW-G-V1

Top Gable B QTY 1

AI-0619PNNE0403HGDD3SW-G-V1

12C

Top Gable B QTY 1

AI-0619PNSH1221FBSD-G-V1

P 3

Please retain product label and instructions for future reference

Roof Purlin - 40x90x1202mm Qty 2

F4090-B-1202

Fascia - 120x12x1150mm QTY 2

S12120-1150

Roof Board - 121x12x3296mm QTY 11

MB12-3296

Floor Board - 121x12x2465mm QTY 11

MB12-2465

Eaves Frame - 44x27x1103mm QTY 2

F2744-1103

Bearer - 44x44x2508mm QTY 2

F4444-2508-PT

Bearer - 44x44x1016mm QTY 9

F4444-1016-PT

Storm Brace - 44x27x2000mm QTY 4

F2744-2000

Closure Trim - 16x28x2400mm (approx length) QTY 6

S1628-2400

Felt

Roof Spacers QTY 5

PI-07-0208 (20x100x2mm)

Finisher Board - 54x19x1200mm QTY 1

LB19RG54-B-1200

‘L’Frame - 44x44x2180mm QTY 1

LF4444-2180

Strip - 16x60x2180mm QTY 1

S1610-2180

Felt Tacks x 208

70mm Screw x 52

Nail Bag

60mm Screw x 8

30mm Screw x 83

60mm Bolt Set x 8

There may be extra screws present in the nail bag

30mm Black Screw x 31

80mm Screw x 8

40mm Screw x 146

Pre-assembly

*Please note:

Each board interlocks at either end in a staggered pattern.

Before securing ensure that the boards are tted properly

in their respective tongues and grooves.

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited,

Sutton On Trent,

Newark,

Nottinghamshire,

NG23 6QN

www.merciagardenproducts.co.uk

P 4

Please retain product label and instructions for future reference

Pre-Assembly

Follow the instructions for the 3m x 4m Log Cabin

(0619PNNE0304HGDD3SW-V1) however DO NOT attach or

cut down the last roof board, Felt or the Fascia trims.

Not attaching these parts allows the extension to be xed in

place.

Your building should look as shown:

(0619PNNE0304HGDD3SW-V1)

Step 1

Parts Needed - No. 24 QTY 2

No. 25 QTY 2

Lay the bearers (No. 24 & 25) onto

a rm and level surface (free from

areas where standing water can

collect) as shown in the

illustration.

Fix the bearers together at each

corner using 2 screws per corner

using 8x70mm screws in total,

ensuring the bearers are ush.

Once fully assembled, ensure the

bearers are square by measuring

from corner to corner as

illustrated, making sure the

measurements are equal.

If the bearers are not aligned

equally, unscrew, adjust and

re-align accordingly.

8x70mm Screws

Pre drill

hole

70mm

screw

P 5

Please retain product label and instructions for future reference

IMPORTANT: Pre-drill before xing screws.

Step 2

Parts Needed - No. 25 QTY 7

Following the same method

arrange the remaining bearers

(No. 25) inside the assembled

frame.

*Ensure there is an equal amount

of space between each frame.

Secure each of the bearers in place

using 2x70mm screws for each

side of the bearer, ensuring the

bearers remain level.

28x70mm Screws

Pre drill

hole

70mm

screw

Step 3

Place the Bearers up against the

bearers of the Log Cabin, ensuring

the bearers sit ush to the back of

the front log board of the log

cabin, as shown in the illustration.

*Please note: There should be a gap

between the back of the bearers

and the log cabin, as shown in the

illustration.

Fix into position using 8x70mm

screws as shown.

*Please note:

You can position the Shed Add on

on either side of the log cabin,

depending which side you attach

the bearers.

8x60mm Screws

Pre drill

hole

60mm

screw

IMPORTANT: Pre-drill before xing screws.

P 6

Please retain product label and instructions for future reference

Step 4

Parts Needed - No. 30 QTY 1

No. 31 QTY 1

Place the ‘L Frame’ (No.31) and the

Strip (No. 30) ush together, creating

a ‘U’ shaped channel, as shown in the

illustration.

Fix together using 6x30mm screws.

6x30mm Screws

31 30

30mm

screw

Pre drill

hole

IMPORTANT: Pre-drill before xing screws.

Step 5

Parts Needed - No. 13 QTY 1

No. 14 QTY 1

No. 15 QTY 1

Place the starter boards (No. 13 & 15)

on to the assembled base frame

along the front and the back, and

place the rst log board (No. 14) in

the notches as shown.

Locate the ‘U’ Channel (if you have not

yet constructed your ‘U’ channel please

refer to Step 4) so it is ush to the side

of the log cabin’s log boards, and the

‘U’ channel sits around the starter

board (No. 15).

**Please note: The starter board

(No.15) should sit ush to the back of

the back bearer, and the back strip of

the ‘U’ channel should overhang this

bearer, as shown in the illustration.

**Ensure the measurement between

the ‘U’ channel and log cabins log

boards is equal at the top and

bottom of the ‘U’ channel.

Please retain product label and instructions for future reference

70mm

screw

30mm

screw

Pre drill

hole

IMPORTANT: Pre-drill before xing screws.

Step 6

Parts Needed - No. 13 QTY 1

No. 14 QTY 1

No. 15 QTY 1

Ensure the boards sit square on the base

using the same method used in Step 1.

Measure corner to corner, making sure

the measurements are equal.

Once the boards are square, lift up the log

board (No. 14) and x the starter boards

(No. 13 & 15) in place by screwing

through the notches into the bearer using

1x70mm screw per notch, as shown in

the illustration.

To further secure the boards, x the front

starter board (No. 13) to the front log

board of the log cabin. Screw stright

through the starter board into the log

board behind using 2x30mm screw, as

shown in the illustration.

2x70mm Screws

2x30mm Screws

Step 7

Fix the ‘U’ channel in place by

screwing through the ‘L frame’

into the log boards using

6x30mm screws.

**Ensure the measurement

between the ‘U’ channel and

log cabins log boards is equal

at the top and bottom of the

‘U’ channel.

6x30mm screws.

30mm

screw

Pre drill

hole

P 7

P 8

Please retain product label and instructions for future reference

30mm

screw

Pre drill

hole

IMPORTANT: Pre-drill before xing screws.

Step 8

Parts Needed - No. 14 QTY 5

No. 16 QTY 6

No. 17 QTY 6

No. 18 QTY 6

Following the method shown in

the illustration, lay the rst 6

boards (No. 14, 16, 17 & 18) o of

the starter boards to create your

rst level, ensuring that the back

log boards (No.16) sit inside the ‘U’

channel.

*Ensure that the boards are level

and ush with each other as you

lay each one.

Secure the front top board (No.18)

by screwing straight through the

log board into the log board of the

cabin behind using 2x30mm

screws, as shown in the illustration.

Secure the back top board (No.16)

by screwing through the Log board

at an angle into the ‘U’ channel,

using 2x30mm screws.

4x30mm screws.

IMPORTANT : Pre-drill before xing screws.

Step 9

Parts Needed - No. 2 QTY 1

No. 3 QTY 1

No. 4 QTY 1

No. 5 QTY 1

Arrange the left, right, top & bottom door

frames (No’s. 2, 3, 4, & 5) onto a rm and level

surface. Secure the top and bottom frames to

the uprights using 2x80mm screw per corner,

ensuring the screws do NOT protrude through

the front of the door framing.

8x80mm Screws

Pre drill

hole

80mm

screw

The internal lip of the door

frame should be postioned on

the inside of the building.

P 9

Please retain product label and instructions for future reference

Step 10

Once you have laid 6 log boards (o of the starter)

up the door section, slide the assembled door

frame over the boards resting the frame on top of

the starter board (if you have not yet assembled

the door frame refer to step 9)

*Please note: This image is for illustrative purposes

and may dier from your choice in product

(regarding door position). Nevertheless the

process of tting the door frame is the same.

Step 11

Parts Needed - No. 18 QTY 12

Lay the remaining boards (No.18) onto

the shed between the log cabin and door

frame, ensuring they sit in the groove of

the door frame.

*Ensure that the boards are level and

ush with each other as you lay each

one.

Fix every 6th board (No.18) to the log

board of the log cabin, using 2x30mm

screws as shown in the illustration.

4x30mm screws.

30mm

screw

Pre drill

hole

IMPORTANT: Pre-drill before xing screws.

30mm

screw

Pre drill

hole

Step 12

Parts Needed - No. 14 QTY 6

No. 16 QTY 6

No. 17 QTY 6

Following the method shown in the

illustration, lay the next 6 boards

(No. 14, 16 & 17) onto the shed to

create your second layer, ensuring

that the back log boards (No.16) sit

inside the ‘U’ channel.

*Ensure that the boards are level

and ush with each other as you lay

each one.

Secure the back top board (No.16)

by screwing through the Log board

at an angle into the ‘U’ channel,

using 2x30mm screws.

2x30mm screws.

P 10

Please retain product label and instructions for future reference

IMPORTANT: Pre-drill before xing screws.

30mm

screw

Pre drill

hole

Step 13

Parts Needed - No. 14 QTY 6

No. 16 QTY 6

No. 17 QTY 6

Following the method shown in the

illustration, lay a further 6 boards

(No. 14, 16 & 17) onto the shed to

create your third layer, ensuring that

the back log boards (No.16) sit

inside the ‘U’ channel.

*Ensure that the boards are level

and ush with each other as you

lay each one.

Secure the back top board (No.16)

by screwing through the Log board

at an angle into the ‘U’ channel,

using 2x30mm screws.

2x30mm screws.

30mm

screw

Pre drill

hole

Step 14

Parts Needed - No. 14 QTY 1

No. 16 QTY 1

No. 19 QTY 1

Following the method shown in

the illustration, lay the next three

boards (No. 14, 16 & 19) , ensuring

that the back log board (No.16)

sits inside the ‘U’ channel.

*Ensure that the boards are level

and ush with each other as you

lay each one.

Fix the top board (No.19) to the

log board of the log cabin, using

2x30mm screws as shown in the

illustration.

Secure the back top board

(No.16) by screwing through the

Log board at an angle into the ‘U’

channel, using 2x30mm screws.

4x30mm screws.

Rubber Mallet

may be required

to t parts.

IMPORTANT: Pre-drill before xing screws.

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