MICRO-EPSILON EddyNCDT 3060 Installationsanleitung

Quick Manual

eddyNCDT 3060/3061

eddyNCDT 3070/3071

MICRO-EPSILON

MESSTECHNIK

GmbH & Co. KG

Koenigbacher Str. 15

94496 Ortenburg / Germany

Tel. +49 (0) 8542 / 168-0

Fax +49 (0) 8542 / 168-90

e-mail [email protected]

www.micro-epsilon.com

Page 3

General

eddyNCDT 306x / 307x

General

Symbols used

The following symbols are used in this document:

Indicates a hazardous situation which, if not avoided, may result in minor or

moderate injury.

Indicates a situation that may result in property damage if not avoided.

Indicates a user action.

iIndicates a tip for users.

Measure Indicates hardware or a software button/menu.

Sensor measurement direction

Warnings

Connect the power supply and the display/output device according to the safety regulations for

electrical equipment.

> Risk of injury, damage to or destruction of the sensor and/or the controllers

Avoid shocks and impacts to the sensor and the controller.

> Damage to or destruction of the sensor and/or the controller

The supply voltage must not exceed the specified limits.

> Damage to or destruction of the sensor and/or the controller

Protect the sensor cable against damage.

> Destruction of the sensor, failure of the measurement system.

Page 4

General

eddyNCDT 306x / 307x

Intended Use

- The measuring system is designed for use in an industrial environment. It is used for

measuring displacement, distance, movement and thickness,

measuring the position of parts or machine components.

- The measuring system must only be operated within the limits specified in the technical data.

The measuring system must be used in such a way that no persons are endangered or machines and other mate-

rial goods are damaged in the event of malfunction or total failure of the controller..

Take additional precautions for safety and damage prevention in case of safety-related applications.

Proper Environment

Temperature range controller Operation 0 ... +50 °C (+32 ... +122 °F)

Storage -10 ... +70 °C (+14 ... +158 °F)

Temperature range

sensor, sensor cable

Operation

0 ... +180 °C (+32 ... +356 °F) 1

-20 ... +180 °C (-4 ... +356 °F) 2

-20 ... +200 °C (-4 ... +392 °F) 3

Storage

0 ... +180 °C (+32 ... +356 °F) 1

-50 ... +180 °C (-58 ... +356 °F) 2

-50 ... +200 °C (-58 ... +392 °F) 3

Protection class IP 67 (plugged)

Humidity 5 - 95 % (non-condensing)

Ambient pressure Atmospheric pressure

1) Temperature details apply for sensor ES-S04

2) Temperature details apply for sensor ES-U1

3) Temperature details apply for standard sensors

Page 5

General

eddyNCDT 306x / 307x

Setup, Connection Options

Power supply and signal output are provided via plug con-

nectors on the front of the controller.

SCD2/4/RJ45

Sensor

EC-x/y

Controller

PS 2020 Ammeter/Voltmeter

PCx/8-M12

Ethernet

Pin Assignment Supply, Analog Output

PIN Wire color

PCx/8-M12

Signal

2 brown +24 VDC supply, polarity protection

7 blue GND supply

1 white Udisplacement (load min. 30 kOhm)

6 pink GND displacement

8 red Idisplacement (load max. 500 Ohm)

3 green Utemp sensor / threshold 1

4 yellow Utemp controller / threshold 2

5 gray GND temperature, threshold

Shield

The PCx/8-M12 is a fully assembled power- and output

cable; length is 3, 5 or 10 m. The GND analog grounds

are connected internally. The outputs are short circuit

proof.

2 1

3 7

4 6

Pin side 8-pin

housing plug

Supply and analog output con-

troller, 8-pin male connector

Page 6

General

eddyNCDT 306x / 307x

Measurement Setup, Operating Multiple Sensors

Sensors of the eddyNCDT 306x, 307x series cannot be synchronized. Observe the following installation information

regarding the minimum distance between two sensors:

- 3x sensor diameter distance between two unshielded sensors with equal carrier frequency (e. g. low frequency)

- 1.5x sensor diameter distance between two shielded sensors with equal carrier frequency (e. g. low frequency)

- two nearby mounted sensors only as low frequency and high frequency models

low frequency

high frequency

Target

low frequency

ES-Ux

low frequency

Target

min 3 x

sensor dia.

Target

low frequencyhigh frequency

low frequency

high frequency

low frequency

Target

low frequency

ES-Sx

low frequency

Target

min 1.5 x

sensor dia.

high frequency

Target

Sensor, ES-Ux

Sensor, ES-Sx

No synchronization required Not possible

Page 7

General

eddyNCDT 306x / 307x

LED Controller, LED

State

Ethernet

LED State

green orange red off

Controller in operation,

measurement runs

Software update

Sensor or target

outside measuring range

No sensor connected, lim-

it value or warning thresh-

old exceeded, error

No power supply

Legend LED

on flashes off

Glossary, Analog Output Displacement

SMR Start of measuring range. Minimum distance

between sensor front and measuring object,

sensor specific

MMR Mid of measuring range

EMR End of measuring range (Start of measuring

range + measuring range). Maximum distance

between sensor front and measuring object.

MR Measuring range

SMR

Sensor

20 mA

12 mA

4 mA

Target

Measuring range (MR)

SMR MMR EMR

Displace-

ment

10 V

5 V

0 V

Signal

Page 8

Installation and Assembly

eddyNCDT 306x / 307x

Installation and Assembly

No sharp or heavy objects should be allowed to affect

the cable sheath of the sensor cable, the supply cable

and the output cable.

iA damaged cable cannot be repaired. Tension on

the cable is not permitted!!

Sensor

Unshielded sensors

- Type designation: ES-Ux

- Construction: The sensor cap with

encapsulated coil consists of elec-

trically non-conducting materials.

iIn the radial direction metal

parts in the vicinity may behave

similar to the measuring object,

rendering the measurement

result inaccurate. Please note

this by selection of material

for sensor mounting and their

setup.

Shielded sensors

- Type designation: ES-Sx

- Construction: The sensor en-

closed up to its front face with

a steel housing with a mount-

ing thread. With it the sensor

is shielded from interference

through radially near located

metal parts.

Start of Measuring Range

For each sensor a minimum distance to the measuring

object must be maintained. This avoids a measurement

uncertainty due to the sensor pressing on the measuring

object and mechanical damage to the sensor/target.

SMR

Sensor Target

Measuring range (MR)

Start of measuring range (SMR), the minimum distance

between sensor face and target

Eddy current displacement sensors can be affected in

their measurement properties by a metallic holder. De-

pending on the sensor type, the following sensor mount-

ing should be preferred:

- unshielded sensors: Standard mounting

- shielded sensors: Flush mounting

Page 9

Installation and Assembly

eddyNCDT 306x / 307x

Standard Mounting

The sensors protrude beyond

the metal holder. The installation

scenario depicted is used for fac-

tory calibration of the sensors at

Micro-Epsilon.

The technical sensor data correspond to standard

installation conditions. If you want to achieve the values

indicated in the data sheet, we recommend to install the

sensor in the same way as it was during calibration.

Sensors with a thread

Insert the sensor through the hole in the sensor holder.

Screw the sensor tight.

Turn the mounting nuts from the delivery on both sides on the thread protruding from the holder.

Tighten the mounting nuts carefully to avoid damage, particularly to smaller sensors.

iPrefer the standard mounting of the sensor, because the optimum measurement results can be achieved with

this method!

Holder

Mounting

nuts

Sensor

cable

Sensor ES-U1 ES-U3

Sensor ES-S2 ES-S4 ES-S04

Dimension A 8 mm 10 mm Dimension A 4 mm 4 mm 2.4 ±0.2 mm

Unshielded sensor with thread in standard mounting Shielded sensor with thread in standard mounting

iDuring calibration maintain the same relative position of the sensor to the holder as for the measurement!

Page 10

Installation and Assembly

eddyNCDT 306x / 307x

Flush Mounting

Flush mounting does not cor-

respond to factory calibration.

Micro-Epsilon recommends to

carry out at least a 3-point field

linearization.

Sensors with a thread

Mount shielded or unshielded sensors flush in a sensor holder of insulating material (plastic, ceramic, et cetera).

Mount the shielded sensors flush in a metal sensor holder.

Mount the unshielded sensors flush in a metal sensor holder. Make sure that a recess of a size three times the

sensor diameter is used.

In all mounting cases screw the sensor into the threaded hole and lock it with the mounting nut.

Tighten carefully to avoid damage, particularly to smaller sensors.

≥ 3 x Sensor

diameter

Holder

Mounting

nut

Sensor

cable

Flush mounting of an unshielded sensor

in a metal holder

Flush mounting of a shielded sensor in a

metal holder.

iLinearize the measuring system, if possible, when

it is exactly arranged (in the same way as it will be

arranged later during the measurement process).

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