MICRO-EPSILON InterferoMETER IMS5400-DS19 Installationsanleitung

IMS5400-DS19

IMS5400-TH45

IMS5400-TH70

IMS5400-DS19/MP

IMS5400-TH45/MP

IMS5400-TH70/MP

IMS5600-DS19

IMS5600-DS19/MP

Quick Manual

interferoMETER

MICRO-EPSILON

MESSTECHNIK

GmbH & Co. KG

Koenigbacher Str. 15

94496 Ortenburg / Germany

Tel. +49 (0) 8542 / 168-0

Fax +49 (0) 8542 / 168-90

e-mail [email protected]

www.micro-epsilon.com

You can find further information about the measurement

system in the operating instructions. They are available at:

Contents

General ........................................................... 3

Symbols used .................................................... 3

Warnings ............................................................ 3

Intended Use...................................................... 4

Proper Environment........................................... 4

Glossary ............................................................. 5

Laser Safety.................................................... 5

Operating Modes............................................ 6

Setup, Connection Options ........................... 6

Sensor Cable ..................................................... 7

Mounting, Mounting Adapter............................. 7

Pluggable Screw Terminals ............................... 8

LEDs Controller .............................................. 9

Button Multifunction......................................... 10

Initial Operation..........................................................................11

Select a Sensor...............................................................................11

Start of Measuring Range, Working Distance ................................11

Positioning the Target, Distance Measurement..............................12

Positioning the Target, Thickness Measurement............................13

Messpeak Sorting ...........................................................................14

Number of Peaks ............................................................................17

Material Selection............................................................................21

Measurement Configuration ...........................................................25

Signal Quality .................................................................................26

FFT Signal Check ...........................................................................27

Distance and Thickness Measurement, Web Page Display.....28

Data Output, Interface Selection ...............................................30

Ethernet ......................................................................................30

Set IP Address............................................................................31

Disclaimer...................................................................................31

Service, Repair ...........................................................................32

www.micro-epsilon.com/download/manuals/

man--interferoMETER-5x00--en.pdf

Page 3

General

IMS5x00

General

Symbols used

The following symbols are used in this document:

CAUTION Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE

Indicates a situation that may result in property damage if not avoided.

Indicates a user action.

iIndicates a tip for users.

Measure Indicates hardware or a software button/menu.

Warnings

CAUTION Connect the power supply and the display/output device according to the safety regulations for

electrical equipment.

> Risk of injury, damage to or destruction of the controller

NOTICE

The supply voltage must not exceed the specified limits.

> Damage to or destruction of the controller

Avoid shocks and impacts to the sensor and the controller.

> Damage to or destruction of the components

Never kink optical fibers or bend them in thight radii.

> Damage to or destruction of the optical fibers; failure of measurement device

Protect the ends of the optical fibers against contamination

> Failure of the measuring device

Protect the cable against damage.

> Failure of the measuring device

Page 4

General

IMS5x00

Intended Use

- The interferoMETER measuring system is designed for use in an industrial environments and domestic areas.

It is used for

measuring displacement, distance, profile, thickness and surface inspection

monitoring quality and checking dimensions.

- The measuring system must only be operated within the limits specified in the technical data, see operating instruc-

tions chap. 3.

- The measuring system must be used in such a way that no persons are endangered or machines and other

material goods are damaged in the event of malfunction or total failure of the controller.

- Take additional precautions for safety and damage prevention in case of safety-related applications.

Proper Environment

- Protection class

sensor: IP40 (with connected sensor cable only)

controller: IP40

Lenses are excluded from protection class. Contamination of the lenses causes impairment or failure of the function.

- Temperature range

operation

• sensor: +5 ... +70 °C (+41 ... +158 °F)

• controller: +15 ... +35 °C (+59 ... +95 °F)

storage: -20 ... +70 °C (-4 ... +158 °F)

- Humidity: 5 - 95 % (non-condensing)

- Ambient pressure: Atmospheric pressure

- EMC: According to EN 61000-6-3 / EN 61326-1 (Class B) and EN 61 000-6-2 / EN 61326-1

Page 5

Laser Safety

IMS5x00

Glossary

MR = Measuring range

SMR = Start of measuring range

MMR = Mid of measuring range (=SMR + 0.5MR)

SMRDistance sensor

Thickness sensor

Working distance

Operating range

Measurement object

You can find further information about the sensors in the

operating instructions, chapter Technical Data.

Laser Safety

The interferoMETER measuring system works with a

pilot laser of a wavelength of 635 nm (visible / red)

offering max. power of < 0.01 mW and a measuring

laser of a wavelength of 840 nm with a max. power of

< 0.2 mW.

The measuring system falls within laser class 1. The

accessible radiation is harmless under predictable con-

ditions.

For class 1 laser devices, impairment of color vision

and disturbances, e.g., from a glare effect, cannot be

excluded.

An LED signalizes by illumination that laser radiation

emits from the optical opening of the light source

(“Pilot on”).

Class 1 Laser Product

IEC 60825-1: 2014

P≤0.01 mW; =635 nm

COMPLIES WITH 21 CFR 1040.10 AND 1040.11

EXCEPT FOR CONFORMANCE WITH IEC 60825-1

ED. 3., AS DESCRIBED IN

LASER NOTICE NO. 56, DATED MAY 8, 2019.

Class 1 Laser Product

IEC 60825-1: 2014

P≤0.2 mW; =840 nm

COMPLIES WITH 21 CFR 1040.10 AND 1040.11

EXCEPT FOR CONFORMANCE WITH IEC 60825-1

ED. 3., AS DESCRIBED IN

LASER NOTICE NO. 56, DATED MAY 8, 2019.

LASER Klasse 1

nach DIN EN 60825-1: 2015-07

P≤0,01 mW; =635 nm

LASER Klasse 1

nach DIN EN 60825-1: 2015-07

P≤0,2 mW; =840 nm

Page 6

Operating Modes

IMS5x00

Operating Modes

The interferoMETER measuring system provides highly

accurate measurements of

- distances against visually dense materials with

light-diffusing or reflective surfaces

- thicknesses for transparent layer materials.

By selecting the sensor, the distance or thickness mea-

surement operating mode is selected.

Accordingly, the result of the measurement is a distance

or thickness value.

Distance

measurements

Thickness

measurements

Measuring range 2.1 mm 35 µm ... 1.4 mm 1

Measuring ranges for distance and thickness measure-

ments

The possible resolution here is in the nanometer range.

For a quick start, we recommend to use presets defined

for different target surfaces and applications, see operat-

ing instructions Chap. 6.6.

1) Measuring range with n=1.5; for air gap measure-

ment between two glass plates (n~1) the measuring

range is 0.05 ... 2.1 mm. The measurement object

must be within the working distance.

Setup, Connection Options

Connect the components together and mount the

sensors into the clamps.

Controller

PLC

2-Port

EtherCAT

Junction

Switch /

Hub

IF2001/USB

IPC

Run

PS 2020

Patch cable 2x RJ45

SC2471-x/RS422/OE

USB

Sensor

A more detailed description of the connection options is

available in the operating instructions.

Page 7

Setup, Connection Options

IMS5x00

Sensor Cable

Sensor and controller are connected through an

optical fiber.

- Do not shorten or extend the optical fiber.

- Do not pull or hold the sensor on the optical fiber.

Do not kink the optical

fiber.

Do not crush the opti-

cal fiber, do not fasten

it using cable ties.

Please do not grind the

optical fiber over sharp

corners.

Do not pull the optical

fiber.

Cleaning of the connectors requires the

corresponding know-how.

General Rules

As a matter of principle, avoid:

- any contamination of the connector, e.g., dust or finger

prints

- unnecessary mating cycles.

- any mechanical stress of the optical fiber (bending,

crushing, pulling, twisting, knotting etc.).

- tight curvature of the optical fiber because the glass fiber

is damaged in the process and this causes permanent

damage.

Never bend the cable more tightly than the permissible

bending radius.

Fixed: R = 30 mm or more

Flexible: R = 40 mm or more

Mounting, Mounting Adapter

The sensors use an optical measuring principle that allows for

measurements in the nm range.

iEnsure careful handling during installation and opera-

tion.

Mount the sensors with an outer clamp. Use the MA5400-

10 mounting adapter from the optional accessories.

This type of sensor installation ensures the highest level of

reliability because the sensor’s cylindrical cover is clamped

over a relatively large area.

Page 8

Setup, Connection Options

IMS5x00

Pluggable Screw Terminals

Pin Description Comments

U/I out

GND

Shield

Analog Out

U/I out

Voltage output

0 ... 5 V; 0 ... 10 V; Riappr. 50 Ohm

5.5 V / 10.9 V with error, outside measuring

range

Current output 4 ... 20 mA; RL ≤ 500 Ohm

23.7 mA with error, outside measuring range

GND Ground analog output Galvanically connected with supply

+Sync/Trig

-Sync/Trig

Synchronization input/out-

put, trigger input RS422 level (EIA422)

+ Sync/Trig

- Sync/Trig

Digital I/O

GND

Shield

TrigIn

GND

Error 1

GND

Shield

Error 2

GND

TrigIn Trigger input

TTL or HTL level

TTL: Low ≤ 0.8 V, High ≥ 2 V

HTL: Low ≤ 3 V, High ≥ 8 V

Error 1 / 2 Switch outputs NPN, PNP or Push-Pull

Imax = 100 mA, UH max = 30 V

GND Ground potentials All GND conductors are interconnected with

one another and to operating voltage ground.

24 VDC Operating voltage ± 15 %, Imax < 1 A

24 VDC

GND

Shield

Power

GND Operating voltage ground

GND is galvanically connected to GND of

switching outputs, synchronization, analog

and encoder input

Shield Shields to respective output/input, connector housing

The plug-in screw terminals are designed for a conductor cross-section of 0.14 mm² up to 1.5 mm².

Page 9

LEDs Controller

IMS5x00

LEDs Controller

Power on Green Operating voltage available

The LED’s Intensity and Range

flashes with their current color

during a synchronization error.

1) When measuring outside

the optimum current value of

the SLED, the controller will

measure, but the measure-

ment accuracy may not be as

specified.

Status Off No error

If EtherCAT is active, meaning of the LED is conform with the Ether-CAT guidelines.

Red Signal in saturation

Yellow Signal too low

Green Signal ok

Red SLED of

Yellow SLED warms up

Green SLED ready for operation

Yellow flashing SLED current outside the optimal value range 1

Red Pilot laser off

Green Pilot laser on

Green Pilot laser is alternately turned on and off,

if no target object or outside the measuring range

IMS5400-DS19

IMS5400-TH45

IMS5400-TH70

IMS5600-DS19

IMS5400-DS19/MP

IMS5400-TH45/MP

IMS5400-TH70/MP

IMS5600-DS19/MP

Distance and thickness measurment Distance measurment Thickness measurment

Red No target object, or target object

outside the measuring range

The expected number of peaks was not found or

it was not possible to assign a distance.

The expected number of peaks was

not found or it was not possible to

assign a thickness.

Yellow Target close to mid of measuring

range

The expected number of peaks was found. A valid

distance could be found for each peak. Center

point of the target in the area surrounding the mid

of the measuring range.

Green Target within measuring range The expected number of peaks was found. A valid

distance could be found for each peak.

The expected number of peaks was

found. A valid thickness could be

found for each peak.

Page 10

LEDs Controller

IMS5x00

Button Multifunction

The Multifunction button of the controller has multiple functions. It enables, e.g., to operate the light source.

The button is factory-set to the Pilotlaser on/off feature.

Key function

1 / 2

Set / reset

master value Starts or stops the master measurement of the selected signals

Pilot laser Turns on/off the pilot laser

SLED Turns the light source on/off for the sensor

Inactive Key has no function

There are two defined time intervals for pressing the button; each of these can be assigned a function. All time inter-

vals are indicated by the LEDs flashing/lighting up.

Pilot laser

SLED

Master value

Function 1

2 sec05 sec 10 sec 15 sec

Function 2

Key

lock

x min time

Factory

setting

The Intensity and Range

LEDs indicate the current-

ly selected function.

Multifunction Button

Actuation Time

flashes

slowly

off flashes

slowly

both

off

green

off both on

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