Minuteman X Ride 28 Bedienungsanleitung

User Manual

X Ride 28 Riding Extractor

Preface

Dear customer, Thank you for purchas-

ing the Minuteman® X Ride 28. The

outstanding operational characteristics

of the X Ride 28 should justify the con-

fidence you demonstrated in making

this purchase.

The X Ride 28 is a commercial grade

Rider scrubber machine. It is battery

operatedandisintendedbyMinuteman

to be used in accordance with this man-

ual, the labels on the machine itself, as

well as applicable federal, state, and lo-

cal safety and environmental statutes,

regulations, and ordinances (collective-

ly the "governmental regulations"), ap-

plicable commercial standards, and

common sense. .

The user's own safety, as well as the

safety of others, depends to a great ex-

tent on how the X Ride 28 is operated,

handled,and maintained.Therefore,as

a starting point, this manual must be

readandunderstoodthoroughlyprior to

the machine being switched on for the

first time. When operating or maintain-

ing the X Ride 28, THINK SAFETY

FIRST!

This manual provides vital information

concerning the safe operation, use,

maintenance, and service of the X Ride

28. The various safety alert symbols,

signal words, and safety messages

contained herein are intended to be

read in conjunction with each other, as

wellaswithXRide28labels,instruction

plates, and applicable governmental

regulations. To the extent that any gov-

ernmental regulations conflict with the

provisions of this instruction manual,

such governmental regulations would

govern.

Your authorized Minuteman dealer

would be happy to answer any ques-

tions you may have concerning the op-

erationormaintenance of the X Ride28

or information contained in this manual.

If repair or maintenance work is per-

formed on the X Ride 28, Minuteman

recommends that only genuine replace-

ment parts be used and that such work

be performed by qualified individuals.

Proper use

The X Ride 28 is a carpet extraction ma-

chine. Its intended scope of application

is for wet cleaning of level, carpeted-

surfaced floors in accordance with the

provisions of this instruction manual,

applicable governmental regulations,

manufacturer specifications, and ma-

chine labels (collectively, "proper use").

Using the X Ride 28 beyond its proper

use will be deemed improper use by

Minuteman. Minuteman disclaims any

liabilityforanypersonalinjury,property,

or other damages of any nature whatso-

ever, whether special, indirect, conse-

quential, or compensatory, directly or

indirectly resulting from the improper

use of the X Ride 28, or uses beyond or

inconsistent with the X Ride’s intended

scope of application. This disclaimer of

liability also extends to modifications to

the X Ride 28 made without Minute-

man's prior written consent.

The X Ride 28 should only be operated,

handled, and maintained by persons

who are familiar with the machine and

who have been instructed of the poten-

tial hazards associated with such oper-

ation, handling, and maintenance.

Introduction

Disclaimer:

Minuteman disclaims liability for any

personal injury, property, or other dam-

ages of any nature whatsoever, wheth-

er special, indirect, consequential, or

compensatory, directly or indirectly re-

sulting from the publication, use of, ap-

plication, or reliance on this document

or, except as expressly set forth in the

sales contract for the machine, the op-

eration or maintenance of the X Ride

28.

EXCEPT AS EXPRESSLY SET

FORTHINSUCHSALES CONTRACT,

MINUTEMAN MAKES NO WARRAN-

TIES, EXPRESS OR IMPLIED, AND

SPECIFICALLY DISCLAIMS ANY

WARRANTY OF MERCHANTABILITY

OR FITNESS FOR A PARTICULAR

PURPOSE.

Minuteman disclaims and makes no

guaranty or warranty, express or im-

plied, as to the accuracy or complete-

ness of any information published

herein, and disclaims and makes no

warranty that the information in this in-

struction manual will fulfill any parties'

particular purposes or needs. While

Minuteman believes that the informa-

tion in this manual is accurate, in the

event that technical or typographical er-

rors exist in this manual, Minuteman re-

serves the right to make changes to

subsequent editions of this manual

without prior notice to the recipients of

this edition. The reader should notify

Minuteman if any errors in this manual

are suspected. Minuteman does not un-

dertake to guarantee the performance

of any individual manufacturer or sell-

er'sproductsorservicesbyvirtueof this

instruction manual.

In publishing and making this manual

available,Minutemanisnotundertaking

to render professional or other services

for or on behalf of any person or entity,

nor is Minuteman undertaking to per-

form any duty owed by any person or

entity to someone else. Anyone using

this manual should rely on his or her

own independent judgment or, as ap-

propriate, seek the advise of a compe-

tent professional in determining the

exercise of reasonable care in any giv-

en circumstances.

Valid as of: June 2009

Minuteman International Inc.

14N845 U.S. ROUTE 20

PINGREE GROVE, IL. 60140

U.S.A.

Introduction

Notes on warranty

The terms of the sales contract apply in

regard to any product warranties. Min-

uteman expressly disclaims all other

warranties, either express or implied, of

any kind. It should be noted, however,

that failure to maintain and service your

X Ride 28 in accordance with its proper

use may void the warranty. In this re-

gard, any maintenance work must be

performedbyan authorized Minuteman

servicerepresentative andconfirmed in

the "Maintenance Certificate" - the war-

ranty document. By way of example,

the following items are excluded from

the X Ride 28 warranty: fuses; normal

wear and tear; improper machine han-

dling; damages caused by overloads;

unauthorized machine modifications;

non-compliance with maintenance in-

structions or specifications; or improp-

erly fitting parts or accessories.

Acceptance of the machine

Upon arrival, check machine for possi-

ble damages in transit. Follow unpack-

inginstructionsonshippingpallet. Each

unit has been tested and throughly in-

spected before shipment. Any damage

is the responsibility of the delivery carri-

er who should be notified immediately.

Minuteman International Inc.

14N845 U.S. ROUTE 20

PINGREE GROVE, II. 60140

U.S.A.

Table of Contents

Introduction . . . . . . . . . . . . . 2

Preface. . . . . . . . . . . . . . . . . . 2

Proper use . . . . . . . . . . . . . . . 2

Disclaimer. . . . . . . . . . . . . . . . 3

Notes on warranty . . . . . . . . . 4

Acceptance of the machine . . 4

1 Safety Information . . . . . . . . 6

1.1 Safety and Warning Symbols. 6

1.2 General Provisions. . . . . . . . . 6

1.3 Operational Precautions. . . . . 8

1.4 Maintenance Precautions. . . . 9

1.5 Battery and Electrical System

Precautions . . . . . . . . . . . . . 11

1.6 Cleaning Solution Use and

Disposal Precautions . . . . . . 12

1.7 Machine Labels . . . . . . . . . . 12

2 Machine Overview . . . . . . . 14

2.1 Front. . . . . . . . . . . . . . . . . . . 14

2.2 Rear . . . . . . . . . . . . . . . . . . . 15

3 Operating Elements . . . . . . 16

3.1 Operating Panel . . . . . . . . . . 16

3.2 At the Machine . . . . . . . . . . . 19

4 First Operation . . . . . . . . . . 24

4.1 Instruction. . . . . . . . . . . . . . . 24

4.2 Initial charging procedure. . . 24

4.3 Before Putting into Operation24

4.4 Start Machine. . . . . . . . . . . . 24

4.5 Operation . . . . . . . . . . . . . . . 25

4.6 Stop Machine. . . . . . . . . . . . 26

4.7 After Work . . . . . . . . . . . . . . 26

4.8 Transporting the machine . . 27

4.9 Tie-down points . . . . . . . . . . 27

5 Operation . . . . . . . . . . . . . . 28

5.1 Method of Operation . . . . . . 28

5.1.1 Brush Deck. . . . . . . . . . . . . . 28

5.1.2 Solution Tank . . . . . . . . . . . . 28

5.1.3 Recovery Tank. . . . . . . . . . . 29

5.1.4 Batteries. . . . . . . . . . . . . . . . 29

5.1.5 Drive motor. . . . . . . . . . . . . . 29

6 Technical Data . . . . . . . . . . 30

7 Maintenance and Care. . . . 32

7.1 Minuteman System

Maintenance. . . . . . . . . . . . . 32

7.2 Maintenance Document . . . . 33

7.3 Maintenance Schedule. . . . . 35

7.4 Battery Systems. . . . . . . . . . 38

7.4.1 Charge Batteries . . . . . . . . . 39

7.4.2 Charger Specifications. . . . . 39

7.4.3 Maintenance Batteries . . . . . 39

7.4.4 Remove Batteries. . . . . . . . . 39

7.4.5 Install Batteries. . . . . . . . . . . 39

7.4.6 Disposal of Batteries . . . . . . 39

7.5 Solution tank . . . . . . . . . . . . 39

7.5.1 Fill solution tank . . . . . . . . . . 41

7.5.2 Empty solution tank . . . . . . . 41

7.5.3 Solution Filter. . . . . . . . . . . . 41

7.6 Recovery tank . . . . . . . . . . . 42

7.6.1 Empty recovery tank . . . . . . 42

7.6.2 Clean recovery tank. . . . . . . 42

7.6.3 Clean Suction Filter . . . . . . . 42

7.7 Cylindrical Brush Deck. . . . . 43

7.7.1 Clean dirt hopper . . . . . . . . . 43

7.7.2 Remove brushes . . . . . . . . . 43

7.7.3 Clean brushes . . . . . . . . . . . 43

7.7.5 Change roller bumper . . . . . 43

7.8 Pump Tank In-Line Filter . . . 44

7.9 Vacuum Shoes. . . . . . . . . . . 45

7.9.1 Removal. . . . . . . . . . . . . . . . 45

7.9.2 Cleaning. . . . . . . . . . . . . . . . 45

8 Troubleshooting. . . . . . . . . 48

9 Fault Codes. . . . . . . . . . . . . 50

10 Warranty . . . . . . . . . . . . . . . 54

Safety Information

1 Safety Information

1.1 Safety and Warning Symbols

All paragraphs in this manual referring

to your personal safety, the safety of

your machine and the environment pro-

tection are attributed one of the follow-

ing warning symbols:

Safety Symbols Description

WARNING Indicates a hazardous situation which could result in death or serious injury.

NOTICE Indicates a potentially hazardous situation which may result in equipment or

property damage.

Additional Symbols Description

Ecological hazard Indicates the use of substances representing an inherent danger to the health

of the environment

Note Indicates important or additional information.

Safety Information

1.2 General Provisions

• Please read this user manual and in-

structionplates/labelson the XRide

28 unit in their entirety before opera-

tion. These materials contain valu-

able information regarding the safe

operation of the machine. Minute-

man recommends that operators re-

ceive training by qualified

Minuteman technicians before start-

up, operation, use, servicing, or re-

pair of the machine.

• This user manual is not intended as

a substitute for applicable govern-

ment regulations; nor does it include

or address same. Users, and em-

ployers of users, should familiarize

themselves with applicable govern-

ment regulations that may impact

use and operation of the X Ride 28,

including, but not limited to, regula-

tions promulgated pursuant to the

federal Occupational Safety and

Health Act.

• The precautions and important safe-

ty information contained in this user

manual must be made available cur-

rent users and downstream users of

the machine. When re-selling or

renting out X Ride 28 machines, it is

recommended that copies of this

user manual be provided and that

any illegible machine labels or in-

struction plates be replaced.

• The X Ride 28 is designed for indoor

use only. Store machine indoors.

Keep the electrical components of

the machine dry.

• Make sure that all warning labels

and instruction plate on the machine

aremaintained, legible,and properly

attached.

Safety Information

1.3 Operational Precautions

The X Ride 28 is a battery-operated

carpeted floor cleaning system that

utilizes a water / cleaning solution

that is applied to the floor and then

vacuumed back into the machine by

way of an integrated vacuum shoes

for later disposal.

Liquidresidueremainingonthe

floor during operation can rep-

resent a slip and fall hazard to

the operator and others in the

vicinity of machine use. When

working with the machine, op-

erators should use firm and

skid-proof shoes. Areas where

floor cleaning will occur should

be appropriately marked with

suitable slip and fall hazard

signs / markers / pop-up

cones.

• It is indispensable for the operator or

user of the machine to become thor-

oughly acquainted with attached im-

plements and controls - as well as

their various functions - before oper-

ation commences.

• Before commencing operation of the

machine, check for obvious signs of

loose parts, potential conditions in-

dicative of malfunctions, etc. Any

signs of potential problems must be

remedied before actual operation

commences.

The electrical system in the

machine is not designed to

suppress sparks. Accordingly,

use of the X Ride 28 where fire

orexplosionhazardsmayexist

due to flammable gases or va-

pors, flammable liquids, com-

bustibledust,orignitablefibers

or flyings, must be avoided.

The machine can cause an ex-

plosion when operated near

such areas.

Use caution when operating

the machine on a ramp or in-

cline. Do not turn the machine

on an incline, as it may be-

come unstable and flip over.

Do not leave the machine unat-

tended on a ramp or incline, as

it could roll freely and result in

personal injury. The X Ride 28

is not designed for use on sur-

faces with a greater than 2%

incline or slope. Adopt opera-

tionhabitstolocalconditionsto

ensure machine is always un-

der operator's control.

The X Ride 28 is not designed

for decontamination purposes

and should not be used in ar-

eas where hazardous wastes

or materials are stored or have

been spilled. Use of the X Ride

28 in these areas could result

in the spread of hazardous

wastes or materials and opera-

tor exposure to same.

• Remove the key to avoid unautho-

rized use of the machine.

Safety Information

1.4 Maintenance Precautions

• Maintenance and repairs must be

performed by qualified personnel

only. Maintain adjustments on ma-

chine pursuant to specifications not-

ed in the service manual.

• Maintenance and repair work must

be performed by using appropriate,

undamaged tools.

• Spare and replacement parts must

conform with factory machine speci-

fications. Failure to do so may result

in machine malfunctions. Genuine

spare and replacement parts are

highly recommended.

Switch off and remove the ma-

chine's key before inspecting

the machine or performing any

maintenance or repair work.

Failure to do so may result in

accidental machine activation

and personal injury.

When performing maintenance

or repair work on the ma-

chine's electrical system, be

sure to disconnect the ma-

chine's battery plug first. Fail-

ure to do so could result in ac-

cidental machine activation

and personal injury.

• Before commencing operation of the

machine, check for obvious signs of

loose parts, potential conditions in-

dicative of malfunctions, etc. Any

signs of potential problems must be

remedied before actual operation

commences.

Before commencing operation

of the machine following main-

tenance or repair activities,

check to ensure that all protec-

tive devices have been proper-

ly refitted and positioned, or

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