Molex 207129 Series Bedienungsanleitung

AT 4755 Air Crimp Tool Head

Doc. No: ATS-640077300 Release Date: 02- 3-07 UNCONTROLLED COPY Page of 6

Revision: C Revision Date: 06- -07

Air Powered

Crimp Tool Head

VibraKrimp





Application Tooling

pecification heet Order No. 64007-7300

Engineering No. AT 4755

FEATURE

 Quick change tool head for the 9279-000 (AT-200)

 Tooling kit is interchangeable with other kits in the 6400 and 64003 Series

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position.

 Insulation crimp adjustment allows a precise insulation crimp.

 Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping.

COPE

Products: Vibrakrimp™ Female Non-Insulated Standard Quick Disconnects, 2- 6 AWG. This tool head is

intended for use in the 9279-000 (AT-200) either hand held or with optional bench adapter 9078-0307 (ATBA)

and foot switch.

Testing

Mechanical

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections.

The following charts show the UL specifications for various wire sizes. The tensile strength is shown in

pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor.

Wire ize (AWG)

*UL

310

*UL – 3 0 – Quick Disconnects

The following is a partial list of the product part numbers and their specifications that this tool is designed to run.

We will be adding to this list and an up to date copy is available on www.molex.com.

Wire ize: 14

16 AWG 2.00

–

1.30mm

Terminal No. Terminal

Eng. No. (REF)

Terminal No.

Mylar Tape

Wire trip Length

Insulation Diameter

Maximum

In.

90 800

4 74

90 800 3

.220

5.56

. 45

3.68

800 2

4 74

032

.220

5.56

. 45

3.68

90 800 4

4 77

90 800 5

.220

5.56

. 45

3.68

90 800 6

4 8

.220

5.56

. 45

3.68

90 800 7

4 8

032

90 800 8

.220

5.56

. 45

3.68

AT 4755 Air Crimp Tool Head

Doc. No: ATS-640077300 Release Date: 02- 3-07 UNCONTROLLED COPY Page 2 of 6

Revision: C Revision Date: 06- -07

TAB LOCATOR

TERMINAL

BARREL

TAB

LOCATOR

WIRE

CONDUCTOR PUNCH

IN ULATION

ANVIL

Figure 3

IN ULATION

PUNCH

CONDUCTOR

ANVIL

LOCATOR

TERMINAL

WIRE

TERMINAL

Figure 2

Wire ize: 12

14 AWG 3.30

–

2.00mm

Terminal No. Terminal

Eng No. (REF)

Terminal No.

Mylar Tape

Wire trip Length

Insulation Diameter

Maximum

In.

90 8002

4 75

.220

5.56

. 75

4.45

90 80022

4 75

032

90 80023

.220

5.56

. 75

4.45

90 80024

4 78

90 80025

.220

5.56

. 75

4.45

OPERATION

Refer to the instruction manual for the 9279-000 (AT-200) for

mounting this crimp tool head.

Crimping Terminals

. There are 2 tab locator blades supplied with the tool. One is for

. 87 and .250 tabs; the other is for .205 tabs and . 0 tabs. Make

sure the proper blade is installed on the top of the locator and the

other is stored on the bottom of the locator.

2. Insert the wire into the terminal. Push the terminal and wire onto

the tab locator all the way to the stop in the proper color-coded

nest. The barrel of the terminal should be up. See Figure .

CAUTION: Never operate this tool without the supplied safety shield in place. Never place fingers in the tool nests.

3. Push on the wire to assure it is still fully seated in the terminal. See Figure 2 and 3. Cycle the tool.

4. Remove the crimp and inspect for proper crimp location, and check for insulation closure. Molex offers a

Crimp Inspection Handbook for closed barrel industrial product. See our website or contact your sales

engineer.

5. If the insulation part of the crimp needs to be adjusted, first disconnect the air source and loosen the M4

screw on the bottom tool jaw and insert a 3/32 hex wrench (supplied) into the bottom of the lower die (See

Figure 4). A clockwise (CW) rotation decreases insulation crimp while a counter-clockwise (CCW) rotation

increases insulation crimp. After adjusting retighten the M4 screw. Reconnect the air source.

TERMINAL

AFETY

HIELD

TAB LO

CATOR

Figure 1

LOCATOR

JAW

OPEN

AT 4755 Air Crimp Tool Head

Doc. No: ATS-640077300 Release Date: 02- 3-07 UNCONTROLLED COPY Page 3 of 6

Revision: C Revision Date: 06- -07

“ X ”

NOT PO IBLE TO PIN GAUGE, MEA URE A

CRIMPED UNIN ULATED TERMINAL OR LUG*

* OLDER, LEAD OR

IMILAR OFT METAL

Maintenance

It is recommended that each operator of the tool

be made aware of, and responsible for, the

following maintenance steps:

1. Remove dust, moisture and other

contaminants with a clean brush, or soft, lint-

free cloth.

2. Do not use any abrasive materials that could

damage the tool.

3. Make certain all pins; pivot points and

bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. This tool

was engineered for durability, but like any fine piece of equipment it needs cleaning and lubrication for a

maximum service life of trouble-free crimping. Use a light oil such as 30 weight automotive oil used at the oil

points shown in Figure 4, every 5,000 crimps or monthly will significantly enhance the tool life and ensure a

stable calibration.

4. When tool is not in use store the tool in a clean, dry area.

Tool Calibration

A Certificate of Calibration (see last page) was supplied with the tool. To recalibrate this tool, pin gauge

measurements should be taken in each conductor nest and compared to this chart. The tool should be lubricated

prior to recalibration to ensure consistent measurements.

Nest Color Code

Wire Range

“X” Dimension

Conductor Crimp

Awg

mm²

Mean

No Go

Blue

.30

2.00

.06

.058

.069

N/A

2.00

3.30

.070

.067

.078

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we would repair or exchange the tool free of charge. This repair or exchange

will not be applicable to altered, misused or damaged tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.

LUBRICATION POINT

(BOTH IDE ) LIGHT OIL

(EVERY 3 MONTH

OR 5,000 CRIMP )

Figure

LOO EN

M4 CREW

3/32” HEX

WRENCH

AT 4755 Air Crimp Tool Head

Doc. No: ATS-640077300 Release Date: 02- 3-07 UNCONTROLLED COPY Page 4 of 6

Revision: C Revision Date: 06- -07

Figure 5

M4 LOCKNUT W/HEX

NYLON IN ERT

M4 FLA

T WA HER

(2)

PART LI T

Item

Order No

Description

Quantity

007

Crimp Tool Head

Fig

ure

64005

0000

Basic Air Tool Head

64003

Locator Assembly

64003

Tooling Kit

Tooling Kit Only

64003

Conductor Punch

64003

302

Conductor Anvil

64003

304

Insulation Punch

64003

303

Ins

ulation Anvil

N/A

4mm Dia

meter

by 5.0mm L

ong

Roll Pins

2**

N/A

# 0

32 by 5/ 6” L

g Cup P

oin

t Set Screw

** Available from an Industrial supply company such as MSC (

800

645

7270).

AT 4755 Air Crimp Tool Head

Doc. No: ATS-640077300 Release Date: 02- 3-07 UNCONTROLLED COPY Page 5 of 6

Revision: C Revision Date: 06- -07

Figure 6

(4)

(2)

(4)

(2)

Parts List (Continued)

Item

Order No.

Description

Quantity

64005

0000

Basic Air Tool Head

Fig

ure

64005

0 03

Nose Guard

64000

0077

Repair Kit (Springs, Rods Pivots ,Rings, and Washers)

N/A

M4 by 2

ong

Freedrive Pan Head Screw

N/A

M4 by 25

ong

Freedrive Pan H

ead Screw

N/A

3/ 6” by 3/8” Long Dowel Pin

** Available from an Industrial supply company such as MSC (

800

645

7270).

AT 4755 Air Crimp Tool Head

Doc. No: ATS-640077300 Release Date: 02- 3-07 UNCONTROLLED COPY Page 6 of 6

Revision: C Revision Date: 06- -07

Air Powered

Crimp Tool Head

VibraKrimp





Certificate of Calibration

Order No. 64007-7200

Engineering No. AT 4754

Tool Order Number __________________

Tool Eng. Number___________________

Tool Revision______________________

Serial Number_____________________

Date of Manufacture

Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.

Range Conductor Nest # = ____________- Actual = ____________-

Range Conductor Nest # 2 = ____________- Actual = ____________-

Technician _______________________-

Date of Calibration __________________-

Calibration should be done every 5,000 cycles or 3 months.

Tools should be lubricated during this operation.

Visit our Web site at http://www.molex.com

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