Molex 207129 Series Bedienungsanleitung

Hand Crimp Tool for AviKrimp ®FQD Terminals

Doc No. ATS-640017300 Release Date: 01-22-07 UNCONTROLLED COPY Page 1 of 6

Revision: A Revision Date: 01-22-07

Hand Crimp Tool

Operating Instruction Sheet and Specifications

Part No. 64001-7300

Engineering No. RHT 2210

(Replaces 19285-0020)

FEATURES



A full cycle ratcheting hand tool ensures complete crimps



Long handles for comfortable crimping with reduced crimping force



A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position



Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the requirements of UL, CSA and Military Cass II



Single color-coded crimp pocket eliminates the possibility of using the wrong pocket

SCOPE

Products: AviKrimp ®Female Quick Disconnect 10-12 AWG

Testing

Mechanical

The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections. The following charts

show the UL specifications for various wire sizes. The tensile strength is shown in pounds and indicates the minimum acceptable

force to break or separate the terminal from the conductor.

Wire Size (AWG) *UL - 310

12 70

10 80

*UL – 310 – Quick Disconnects

The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding

to this list and an up to date copy is available on www.molex.com.

Wire Size: 10 – 12 AWG 5.00 – 3.30mm²

Terminal Eng No. (REF) Wire Strip Length Insulation Diameter Max.

Terminal No.

Available in Reel form only In mm In mm

19019-0037 C-8143 .375 9.53 .150 3.81

19019-0038 C-8143T .375 9.53 .150 3.81

Hand Crimp Tool for AviKrimp ®FQD Terminals

Doc No. ATS-640017300 Release Date: 01-22-07 UNCONTROLLED COPY Page 2 of 6

Revision: A Revision Date: 01-22-07

Figure 2

TERMINAL

WIRE Figure 3

2ND TAB

LOCATOR

WIRE

TERMINAL

BARREL

INSULATION

PUNCH

CONDUCTOR

ANVIL

TERMINAL

LOCATOR

CONDUCTOR

PUNCH

INSULATION

ANVIL

1ST TAB

LOCATOR

WIR

E STOP BUILT

INTO TERMINAL

OPERATION

Open the tool by first closing the jaws sufficiently for the ratchet mechanism to

release.

Crimping Terminals

1. There are 2 Tab Locator Blades supplied with the tool. One is for .187 and .250

Tabs; the other is for .205 Tabs and .110 Tabs. Make sure the proper blade is

installed on the top of the locator and the other is stored on the bottom of the

locator.

2. Push the terminal onto the Tab Locator all the way to the stop in the color-coded

nest. The Barrel of the terminal should be up. See Figure 1.

3. Partially close the tool to hold the terminal in place. See Figure 2.

4. Insert the properly stripped wire into the terminal barrel. See Figure 2 and 3. The wires end should butt against the wire stop

stamped into each terminal. Cycle the tool.

Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

Remove the crimp and inspect for proper crimp location, and check for insulation closure. Molex offers a Crimp Inspection

Handbook for closed barrel industrial product. See our website or contact your sales engineer.

5. If the insulation part of the crimp needs to be adjusted, first loosen the M4 screw on the bottom tool jaw, then insert a 3/32 hex

wrench (supplied) into the bottom of the lower die (See Figure 4). A clockwise (CW) rotation decreases insulation crimp while a

counter-clockwise (CCW) rotation increases insulation crimp. After adjusting retighten the M4 screw.

Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or down in the tool if using

unbrazed product, as this will provide higher pull force values.

LOCATOR

JAWS OPEN

TAB LOCATOR

Figure 1

TERMINAL

Hand Crimp Tool for AviKrimp ®FQD Terminals

Doc No. ATS-640017300 Release Date: 01-22-07 UNCONTROLLED COPY Page 3 of 6

Revision: A Revision Date: 01-22-07

Maintenance

It is recommended that each operator of the tool be

made aware of, and responsible for, the following

maintenance steps:

1. Remove dust, moisture and other contaminants with

a clean brush, or soft, lint-free cloth.

2. Do not use any abrasive materials that could

damage the tool.

3. Make certain all pin, pivot points and bearing

surfaces are protected with a thin coat of high

quality machine oil. Do not oil excessively. This

Hand Crimp Tool was engineered for durability, but like any fine piece of equipment it needs cleaning and lubrication for a

maximum service life of trouble-free crimping. A light oil such as 30 weight automotive oil is used at the oil points shown in Figure

4, every 5,000 crimps or 3 months will significantly enhance the tool life and ensure a stable calibration.

4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, and store the tool

in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed. The tool will

open easily by pressing the ratchet release lever. See Figure 5.

How To Adjust Tool Preload (See Figure 5)

Over the life of the tool, it may be necessary to adjust

tool handle preload force. Listed below are the steps

required to adjust the crimping force of the hand tool

to obtain proper crimp conditions:

1. Remove the screw and plastic cover washer. Note

the setting wheel position.

2. Lift the setting wheel off the axle. Turn the

eccentric axle with a screwdriver.

3. Turning the eccentric axle counter-clockwise will

increase handle force.

4. Replace the setting wheel to the axle, aligning

the nearest notch in the setting wheel to the

dowel pin.

5. Replace the plastic cover washer and screw.

6. Check the crimp specifications after tool crimp force is adjusted.

Figure 5

PRELOAD

ADJUSTMENT

LOCKING SCREW

1.00

PRELOAD

TEST POINT

PRELOAD

TEST POINT

RATCHET

RELEASE LEVER

PUSH UP

Figure 4

LUBRICATION POINTS

(BOTH SIDES) LIGHT OIL

(EVERY 3 MONTHS

OR 5,000 CRIMPS)

3/32”HEX

WRENCH

LOOSEN

M4 SCREW

Hand Crimp Tool for AviKrimp ®FQD Terminals

Doc No. ATS-640017300 Release Date: 01-22-07 UNCONTROLLED COPY Page 4 of 6

Revision: A Revision Date: 01-22-07

Tool Calibration

A Certificate of Calibration (see last page) was supplied with the tool. To

recalibrate this tool, pin gauge measurements should be taken in each

conductor nest and compared to this chart. The tool should be lubricated

prior to recalibration to ensure consistent measurements. Handle preload is

factory set to 25-45 LBS. See How to Adjust Tool Preload (See Figure 5) to

recalibrate.

Wire Range “X”Dimension

Conductor Crimp

Nest Color Code

AWG mm²Mean Go No Go

Crimp Inspection

Marking

Yellow 10 - 12 5.00-3.30 .145 .140 .148 o

Warranty

Caution: Repetitive use of this tool should be avoided.

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long-

life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we will

repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. This

tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty.

Hand held crimping tools are intended for low volume, prototyping or repair requirements only.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.

PIN GAUGE IN

CONDUCTOR CRIMP

“Confining ”Crimp

Hand Crimp Tool for AviKrimp ®FQD Terminals

Doc No. ATS-640017300 Release Date: 01-22-07 UNCONTROLLED COPY Page 5 of 6

Revision: A Revision Date: 01-22-07

Figure 6

M4 X 30LG

PAN HEAD SCREW

FOR SPRING

ACCESS SWING

OPEN COVER

SCREW AND PLASTIC

COVER FOR HANDTOOL

PRELOAD ADJUSTMENT

RATCHET

RELEASE LEVER

M4 X 12LG

PAN HEADSCREW

M4 LOCKNUT W/

HEX NYLON INSERT

M4 FLAT WASHER

10 7

REPAIR KIT. ALL PARTS REQUIRED FOR

REPAIR. (ONLY MAIN SPRING SHOWN)

(2)

PARTS LIST

Item Order No Description Quantity

64001-7300 Hand Crimp Tool Figure 6

1 64000-0076 Repair Kit (Springs, Pins and E-Rings) 1

2 63810-0000 Handle 1

3 64001-0275 Locator Assembly 1

4 64001-7370 Tooling Kit 1

Tooling Kit Only

5 64001-7301 Conductor Punch 1

6 64001-7302 Conductor Anvil 1

7 64001-7304 Insulation Punch 1

8 64001-7303 Insulation Anvil 1

9 N/A 4 mm Diameter by 5.0mm LongRoll Pins 2**

10 N/A #10-32 by 5/16”Long Cup Point Set Screw 1**

** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270).

Hand Crimp Tool for AviKrimp ®FQD Terminals

Doc No. ATS-640017300 Release Date: 01-22-07 UNCONTROLLED COPY Page 6 of 6

Revision: A Revision Date: 01-22-07

Certificate of Calibration

Tool Order Number __________________

Tool Eng. Number ___________________

Tool Revision ___________________

Serial Number ___________________

Date of Manufacture__________________

Handle Load Range at 1 inch from the Tips =______________

Actual =_____________

Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the “F”Crimp style.

Range Conductor Nest # 1 = ____________-- Actual = ______________

Technician ______________

Date of Calibration ______________

Calibration should be done every 5,000 cycles or 3 months.

Tools should be lubricated during this operation.

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