Molex 11-01-0101 Bedienungsanleitung

Hand Crimp Tool for Flat Blade Female Crimp Terminals

Doc No: ATS-011010101 Release Date: 11-29-04 UNCONTROLLED COPY Page 1 of 5

Revision: E Revision Date: 04-21-08

INSULATION

CRIMP

BRUSH

STRIP

LENGTH

BELL MOUTH

CRIMP HEIGHT

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP

TWISTING

Hand Crimp Tool

Specification Sheet

Order No. 11-01-0101

Engineering No. HTR2450A

FEATURES



Simple trouble-free full cycle mechanism assures consistent complete terminations



All crimp cavities are fully machined in high carbon steel, then heat treated

SCOPE

Products: Flat Blade Female Crimp Terminal, 14-20 AWG.

Terminal Order No. Wire Size Insulation Diameter

Maximum Strip Length

Terminal

Series No.

Loose Piece



Reel AWG

mm² mm In. mm In.

1508 05-06-0118

05-06-0117

14-18

2.00-0.80

3.56 1.40 3.96-5.35

.156-.218

2176 05-06-0302

05-06-0304

05-06-0301

05-06-0303

14-20

2.00-0.50

3.56 1.40 3.55-4.74

.140-.187

2576 05-06-0306

05-06-0305

14-20

2.00-0.50

3.56 1.40 3.55-4.74

.140-.187



Customer to cut off terminal from reel: 0.94mm(.037”) maximum Cut-off Tab.

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in

the scope.

TYPE 3

Hand Crimp Tool for Flat Blade Female Crimp Terminals

Doc No: ATS-011010101 Release Date: 11-29-04 UNCONTROLLED COPY Page 2 of 5

Revision: E Revision Date: 04-21-08

CONDITIONS:

After crimping, the conductor profiles should measure the following (see notes on page 4).

Solder Specification

Conductor Crimp

Wire Size

Height (Ref) Width (Ref)



Pull Force

Minimum Profile

Terminal

Series No.

AWG mm2mm In. mm In. N Lb. A B

14 2.00 1.07-1.27 .042-.050 2.34 .092 177.9 40.00

16 1.30 1.07-1.27 .042-.050 2.34 .092 155.7 35.00

1508

18 0.80 1.07-1.27 .042-.050 2.34 .092 111.2 25.00

14 2.00 1.07-1.27 .042-.050 2.34 .092 177.9 40.00

16 1.30 1.07-1.27 .042-.050 2.34 .092 155.7 35.00

18 0.80 1.07-1.27 .042-.050 2.34 .092 111.2 25.00

18 DBL 0.80(2) 1.07-1.27 .042-.050 2.34 .092 111.2 25.00

20 0.50 1.07-1.27 .042-.050 2.34 .092 66.7 15.00

2176

22 0.35 1.07-1.27 .042-.050 2.34 .092 53.4 12.00

14 2.00 1.07-1.27 .042-.050 2.34 .092 177.9 40.00

16 1.30 1.07-1.27 .042-.050 2.34 .092 155.7 35.00

18 0.80 1.07-1.27 .042-.050 2.34 .092 111.2 25.00

18 DBL 0.80(2) 1.07-1.27 .042-.050 2.34 .092 111.2 25.00

20 0.50 1.07-1.27 .042-.050 2.34 .092 66.7 15.00

2576

22 0.35 1.07-1.27 .042-.050 2.34 .092 53.4 12.00

Notes:

1. Solder crimp heights are supplied for tool calibration only. To

verify tool calibration, insert solder slug (5% tin and 95% lead)

into the crimping profile of the hand tool. Close the hand tool

completely, as if a terminal and wire combination is present.

Measure the solder for crimp height and width. See Figure 1.

Actual crimp heights will vary with every terminal, conductor, and

insulation combinations.



Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no

influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips

on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping

Handbook 63800-0029 for additional information on crimping and crimp testing.

WIDTH

HEIGHT

Figure 1

Hand Crimp Tool for Flat Blade Female Crimp Terminals

Doc No: ATS-011010101 Release Date: 11-29-04 UNCONTROLLED COPY Page 3 of 5

Revision: E Revision Date: 04-21-08

OPERATION

Open the tool by squeezing the handles together, at the end of the

closing stroke, the ratchet mechanism will release the handles, and

the hand tool will spring open.

Crimping Terminals

1. Select the proper die profile (A or B) for the correct terminal.

Insert the terminal from the back of the hand tool until the

insulation tabs or grips are flush with the outside face of the

insulation crimp jaws. See Figure 1.

2. Close the jaws just enough to hold the terminal in

place.

3. Insert the properly stripped wire in through the

insulation tabs or grips until the insulation hits the

conductor jaw face. See Figure 2.

4. Close the tool until the ratchet releases.

5. Straighten the terminal if necessary, then release

the jaws and carefully remove the crimped terminal.

Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

Maintenance

It is recommended that each operator of the tool be made aware of, and responsible for, the following

maintenance steps:

1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality

machine oil. Do not oil excessively.

4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping

dies, and store the tool in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or

closed. The tool will open easily by lifting the ratchet release lever (See Figure 4).

INSULATION GRIPS

FLUSH WITH

OUTSIDE FACE O

F JAWS

Figure 1

LOAD TERMINAL

FROM THE BACK

TERMINAL

Figure 2

INSULATION OF THE

WIRE HITS THE

CONDUCTOR JAW’S

FACE

CONDUCTOR

GRIPS

INSULATION

GRIPS

Hand Crimp Tool for Flat Blade Female Crimp Terminals

Doc No: ATS-011010101 Release Date: 11-29-04 UNCONTROLLED COPY Page 4 of 5

Revision: E Revision Date: 04-21-08

How to Adjust Tool Crimp Force (See Figure 3)

It may be necessary over the life of the tool to adjust tool-crimping force. Listed

below are the steps required to adjust the crimping force of the hand tool to obtain

proper crimp conditions:

1. Loosen the stud nut on the back of the handle.

2. With a screwdriver in the slot on the other side of the stud, adjust the force.

Clockwise will increase the force, counter clockwise will decrease the force.

3. Retighten the nut.

4. Check the crimp specifications after tool force adjustment.

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the

best quality materials. All vital components are long life tested. All tools are warranted to be free of

manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or exchange the tool

free of charge. This repair or exchange will not be applicable to altered, misused, or damaged tools. This tool is

designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty.

CAUTION: Repetitive use of this tool should be avoided.

CAUTIONS:

1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for

production use. Repetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock.

3. Wear eye protection at all times.

4. Use only the Molex terminals specified for crimping with this tool.

Notes:

1. This tool should only be used for the terminals and wire gauges specified on this sheet.

2. This tool is not adjustable for crimp height, however crimp force is adjustable (See instructions above).

Variations in tools, terminals, wire stranding and insulation types may affect crimp height.

3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all

insulation sizes.

4. Molex does not repair hand tools (see warranty above) The replacement parts listed are the only parts

available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.

5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no

influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips

on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping

Handbook 63800-0029 for additional information on crimping and crimp testing.

6. Molex does not certify crimp hand tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.

ECCENTRIC

STUD

Figure 3

Hand Crimp Tool for Flat Blade Female Crimp Terminals

Doc No: ATS-011010101 Release Date: 11-29-04 UNCONTROLLED COPY Page 5 of 5

Revision: E Revision Date: 04-21-08

PARTS LIST

Item

Order No. Order No. Description Quantity

1 64000-0073 64000-0073

Repair Kit (Springs, Pins and E-Rings)

Americas Headquarters

Lisle, Illinois 60532 U.S.A.

1-800-78MOLEX

[email protected]

Far East North Headquarters

Yamato, Kanagawa, Japan

81-462-65-2324

[email protected]

Far East South Headquarters

Jurong, Singapore

65-6-268-6868

[email protected]

European Headquarters

Munich, Germany

49-89-413092-0

[email protected]

Corporate Headquarters

2222 Wellington Ct.

Lisle, IL 60532 U.S.A.

630-969-4550

Fax: 630-969-1352

Visit our Web site at http://www.molex.com

RATCHET RELEASE

LEVER

REPAIR KIT. ALL PARTS

REQUIRED FOR REPAIR.

(ONLY MAIN SPRINGS SHOWN)

Figure 4

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