Molex 207129 Series Bedienungsanleitung

Hand Crimp Tool for Claspcon™ Crimp Terminal

Doc No: ATS-011010088 Release Date: 11-29-0 UNCONTROLLED COPY Page 1 of 5

Revision: D Revision Date: 10-30-08

INSULATION

CRIMP

BRUSH

STRIP

LENGTH

BELL MOUTH

CRIMP HEIGHT

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP

TWISTING

Hand Crimp Tool

Speci ication Sheet

Order No. 11-01-0088

Engineering No. HTR4059A

FEATURES

 Simple trouble-free full cycle mechanism assures consistent complete terminations

 All crimp cavities are fully machined in high carbon steel, then heat treated

SCOPE

Products: Claspcon™ Female Crimp Terminal, 2 -30 AWG.

Terminal Order No. Wire Size Insulation Diameter

Maximum Strip Length Terminal

Series No.

Loose Piece 



Reel AWG

mm² mm In. mm In.

02-05-1117

02-05-1119

02-05-1115

02-05-1216

02-05-1217

02-05-1116

02-05-5223

2107

02-05-1118

02-05-5332

2 -30

0.20-0.05

1.78 .070 3.17-3.96

.125-.156

Customer to cut off terminal from reel: 0.20mm (.008”) maximum Cut-off Tab.

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the

scope.

TYPE 3

Hand Crimp Tool for Claspcon™ Crimp Terminal

Doc No: ATS-011010088 Release Date: 11-29-0 UNCONTROLLED COPY Page 2 of 5

Revision: D Revision Date: 10-30-08

CONDITIONS:

After crimping, the conductor profiles should measure the following (see notes on page ).

Solder Speci ication

Conductor Crimp

Wire Size

Width (Re ) Height (Re )

Ψ Pull Force

Minimum Pro ile

Terminal Series No.

AWG mm2 mm In. mm In. N Lb. A B

2 0.20 1.65-1.70 .065-.067 0.6 .025 35.6 8.00 X

26 0.12 1.65-1.70 .065-.067 0.6 .025 26.7 6.00 X

28 0.08 1.65-1.70 .065-.067 0.6 .025 17.8 .00 X

2107

30 0.05 1.65-1.70 .065-.067 0.6 .025 13.3 3.00 X

Notes:

1. Solder crimp heights are supplied for tool calibration only. To

verify tool calibration, insert solder slug (5% tin and 95% lead) into

the crimping profile of the hand tool. Close the hand tool

completely, as if a terminal and wire combination is present.

Measure the solder for crimp height and width. See Figure 1.

Actual crimp heights will vary with every terminal, conductor, and

insulation combinations.

Ψ Pull force should be used as the final criteria for an

acceptable crimp. Pull force is measured with no

influence from the insulation crimp. The insulation

should be stripped long (1/2 in.) so the insulation

grips on the terminal do not grip the wire insulation or

the conductor. Refer to Molex Quality Crimping

Handbook 63800-0029 for additional information on

crimping and crimp testing.

OPERATION

Open the tool by squeezing the handles together, at the

end of the closing stroke, the ratchet mechanism will

release the handles, and the hand tool will spring open.

Crimping Terminals

1. Place the proper terminal into the correct die profile

(A or B), and into the locator block till the terminal

stops. The front of the terminal should sit a little on

the terminal insulation grip guide. See Figure 1.

2. Partially close the tool until the terminal is held in place.

WIRE

TERMINAL

INSULATION

GRIP GUIDE

TERMINAL

LOCATING

BLOCK

Figure 1

TERMINAL

WIDTH

HEIGHT

Figure 1

Hand Crimp Tool for Claspcon™ Crimp Terminal

Doc No: ATS-011010088 Release Date: 11-29-0 UNCONTROLLED COPY Page 3 of 5

Revision: D Revision Date: 10-30-08

3. Place a properly stripped wire into the

terminal and down into insulation grip guide.

See Figure 2.

. Close the tool until the ratchet releases.

5. Carefully lift up on the wire and remove the

crimped terminal.

Note: The tamper proof ratchet action will not

release the tool until it has been fully closed.

Maintenance

It is recommended that each operator of the tool

be made aware of, and responsible for, the

following maintenance steps:

1. Remove dust, moisture, and other

contaminants with a clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine

oil. Do not oil excessively. The tool was engineered for durability but like any other equipment it needs

cleaning and lubrication for a maximum service life of trouble free crimping. Light oil (such as 30 weight

automotive oil) used at the oil points, every 5,000 crimps or 3 months, will significantly enhance the tool life.

. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto

certain terminations may affect the electrical characteristics of an application.

5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,

and store the tool in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do

Not force the handles open or closed. The tool will open easily by lifting the

ratchet release lever (See Figure ).

How to Adjust Tool Crimp Force (See Figure )

It may be necessary over the life of the tool to adjust tool-crimping force. Listed

below are the steps required to adjust the crimping force of the hand tool to

obtain proper crimp conditions:

1. Loosen the stud nut on the back of the handle.

2. With a screwdriver in the slot on the other side of the stud, adjust the force.

Clockwise will increase the force, counter clockwise will decrease the force.

3. Retighten the nut.

. Check the crimp specifications after tool force adjustment.

INSULATION

PUNCH

TERMINAL

RMINAL

LOCATING

BLOCK

Figure 2

WIRE

TERMINAL

INSULATION

GRIP GUIDE

CONDUCTOR

ANVIL

INSULATION

ANVIL

CONDUCTOR

PUNCH

Hand Crimp Tool for Claspcon™ Crimp Terminal

Doc No: ATS-011010088 Release Date: 11-29-0 UNCONTROLLED COPY Page of 5

Revision: D Revision Date: 10-30-08

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will

not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,

fixturing, or use of handle extensions voids this warranty.

CAUTION: Repetitive use of this tool should be avoided.

CAUTIONS:

1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for

production use. Repetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock.

3. Wear eye protection at all times.

. Use only the Molex terminals specified for crimping with this tool.

Notes:

1. This tool should only be used for the terminals and wire gauges specified on this sheet.

2. This tool is not adjustable for crimp height, however crimp force is adjustable (See instructions above).

Variations in tools, terminals, wire stranding and insulation types may affect crimp height.

3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all

insulation sizes.

. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts

available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.

5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no

influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips

on the terminal do not grip the wire insulation or the conductor. Refer to Molex Quality Crimping

Handbook 63800-0029 for additional information on crimping and crimp testing.

6. Molex does not certify crimp hand tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.

Hand Crimp Tool for Claspcon™ Crimp Terminal

Doc No: ATS-011010088 Release Date: 11-29-0 UNCONTROLLED COPY Page 5 of 5

Revision: D Revision Date: 10-30-08

PARTS LIST

Item Number

Order Number

Description Quantity

1 6 000-0073 Repair Kit (Springs, Pins and E-Rings)

2 11-11-0156 Terminal Locating Blade 1

3 11-11-0157 Terminal Insulation Grip Guide 1

Americas Headquarters

Lisle, Illinois 60532 U.S.A.

1-800-78MOLEX

[email protected]

Far East North Headquarters

Yamato, Kanagawa, Japan

81- 62-65-232

[email protected]

Far East South Headquarters

Jurong, Singapore

65-6-268-6868

[email protected]

European Headquarters

Munich, Germany

9-89- 13092-0

[email protected]

Corporate Headquarters

2222 Wellington Ct.

Lisle, IL 60532 U.S.A.

630-969- 550

Fax: 630-969-1352

Visit our Web site at http://www.molex.com

1/8” DIA. X .56” LG

ROLL PIN

RATCHET RELEASE LEVER

REPAIR KIT. ALL PARTS

REQUIRED FOR REPAIR.

(ONLY MAIN SPRINGS SHOWN)

Figure 4

32 X 9/16” LG BHCS

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