Molex 207129 Series Bedienungsanleitung

Hand Crimp Tool for Sabre Female Flat Blade Crimp Terminals

Doc No: ATS-6382326H Release Date: 08-18-10 UNCONTROLLED COPY Page 1 of 6

Revision: A Revision Date: 08-18-10

Application Tooling

Specification Sheet

Modular Crimp ead

Order No. 63823-2670

and Crimp Tool

Order No. 63823-2600

FEATURES

% A full cycle ratcheting hand tool ensures complete crimps

% Ergonomically designed soft handles

% Precisely designed crimping profiles with simple contact positioning

% Easy handling due to outstanding force ratio

% odular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,

accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).

% Can also be used in the Battery Powered Tool Order No. 63816-0200 (110 V) or 63816-0250 (220 V)

accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).

SCOPE

Products: Sabre Female Flat Blade Crimp Terminals, 18-20 AWG, UL1015 wires.

Terminal

Series No.

Terminal

Order No.

Wire Size and Type  Insulation Diameter

Strip Length

AWG

mm²

Type mm In. mm In.

43375 43375-2001

18 0.80 UL1015

2.85 ax .112 ax

3.96-5.54

.156-.218

20 0.50

UL1015

2.54 ax .100 ax

 Insulation crimp to meet IPC/WH A-A-620 Class 2 compliance.

Note: Terminal will accommodate the UL1015 wires.

For UL1007 wires use Hand Tool 63823-2500.

Customer to cut off terminal from reel: 0.30mm (.012”) maximum Cut-off Tab.

TYPE 4A

Hand Crimp Tool for Sabre Female Flat Blade Crimp Terminals

Doc No: ATS-6382326H Release Date: 08-18-10 UNCONTROLLED COPY Page 2 of 6

Revision: A Revision Date: 08-18-10

INSULATION CRIMP

BRUS

STRIP LENGT

BELL MOUT

CONDUCTOR

CRIMP EIG T

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR CRIMP

TWISTING

CUT-OFF TAB

SEAM

DEFINITION OF TERMS

CRIMP SPECIFICATION

Terminal Series No. Bell mouth Conductor Brush Max.

mm In. mm In.

43375 0.20-0.50 .008-.020 0.76 .030

Terminal Series No. Bend up Bend down Twist Roll Seam

Seam shall not be open

and no wire allowed out

of the crimping area

Degree Degree

43375 3 3 4 8

After crimping, the conductor profile should measure the following.

Terminal Series No. Wire Size Conductor Crimp Pull Force Minimum Profile

eight Width

AWG

mm2 mm In. mm In. N Lb. 18 AWG

20 AWG

43375 18 0.80 1.16-1.26 .046-.050 2.00-2.10 .079-.083 89.0 20.0 X

20 0.50

1.10-1.20 .043-.047 2.00-2.10 .079-.083 57.9 13.0 X

Terminal Series No. Wire Size Insulation Crimp

eight (Max) Width

AWG

mm2 mm In. mm In.

43375 18 0.80 3.20 ax .126 ax 3.20-3.40 .126-.134

20 0.50

2.90 ax .114 ax 3.20-3.40 .126-.134

Pull Force should be measured with no influence from the insulation crimp.

The above specifications are guidelines to an optimum crimp.

Hand Crimp Tool for Sabre Female Flat Blade Crimp Terminals

Doc No: ATS-6382326H Release Date: 08-18-10 UNCONTROLLED COPY Page 3 of 6

Revision: A Revision Date: 08-18-10

Figure 2

WIRE

TERMINAL

LOCATOR

INSULATION

PUNC

INSULATION

ANVIL

WIRE STOP

BLADE

CONDUCTOR

ANVIL

CONDUCTOR

PUNC

WIRE

INSULATION

PUNC

TERMINAL

WIRE STOP BLADE

Figure 1

OPERATION

Open the tool by squeezing the handles together, at the end of the

closing stroke, the ratchet mechanism will release the handles, and

the hand tool will spring open.

Crimping Terminals

1. Place the terminal into the correct die profile until the terminal

stopped by the locator.

2. Bring the wire stop blade down; make sure the wire stop located

behind the conductor grip.

3. Place a pre-striped wire into the terminal until the end of wire

touching the wire stop. See Figure 2.

4. Close the tool until the ratchet releases, the tool handles will then spring open.

5. Carefully remove the crimped terminal.

Note: The tamper proof ratchet action will not release the tool until it has been fully closed.

Maintenance

It is recommended that each operator of the tool be

made aware of, and responsible for, the following

maintenance steps:

1. Remove dust, moisture, and other contaminants

with a clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could

damage the tool.

3. ake certain all pins; pivot points and bearing

surfaces are protected with a thin coat of high

quality machine oil. Do not oil excessively. The tool

was engineered for durability but like any other

equipment it needs cleaning and lubrication for a

maximum service life of trouble free crimping. Light

oil (such as 30 weight automotive oil) used at the oil

points, every 5,000 crimps or 3 months, will

significantly enhance the tool life.

4. Wipe excess oil from hand tool, particularly from

crimping area. Oil transferred from the crimping

area onto certain terminations may affect the electrical characteristics of an application.

5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,

and store the tool in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or

closed. The tool will open easily by lifting the ratchet release lever. See Figure 6.

Hand Crimp Tool for Sabre Female Flat Blade Crimp Terminals

Doc No: ATS-6382326H Release Date: 08-18-10 UNCONTROLLED COPY Page 4 of 6

Revision: A Revision Date: 08-18-10

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will

not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping,

fixturing, or use of handle extensions voids this warranty.

CAUTION: Repetitive use of this tool should be avoided.

CAUTIONS:

1. anually powered hand tools are intended for low volume or field repair. This tool is NOT intended for

production use. Repetitive use of this tool should be avoided.

2. Insulated rubber handles are not protection against electrical shock.

3. Wear eye protection at all times.

4. Use only the olex terminals specified for crimping with this tool.

Notes:

1. This tool should only be used for the terminals and wire gauges specified on this sheet.

2. This tool is not adjustable for crimp height; however crimp force is adjustable (See instructions above).

Variations in tools, terminals, wire stranding and insulation types may affect crimp height.

3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all

insulation sizes.

4. olex does not repair hand tools (see warranty above) The replacement parts listed are the only parts

available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.

5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no

influence from the insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips

on the terminal do not grip the wire insulation or the conductor. Refer to olex Quality Crimping

Handbook 63800-0029 for additional information on crimping and crimp testing.

6. olex does not certify crimp hand tools.

CAUTION: olex crimp specifications are valid only when used with olex terminals and tooling.

Hand Crimp Tool for Sabre Female Flat Blade Crimp Terminals

Doc No: ATS-6382326H Release Date: 08-18-10 UNCONTROLLED COPY Page 5 of 6

Revision: A Revision Date: 08-18-10

MODULAR

CRIMP

EAD

BATTERY

POWER

CRIMP

ADAPTER

LOCKING

PINS

LOCKING PINS

BATTERY

POWERED

TOOL

AIR

POWER

TOOL

MODULAR

CRIMP EAD

LOCKING

PINS

LOCKING

PINS

AIR

POWER

CRIMP

ADAPTER

Applications for the Modular Crimp ead

WARNING: NEVER operate, service, install, or adjust this odular Crimp Head without proper instruction

and without first reading and understanding the instructions in the proper anual or Specification Sheet.

See Chart below for the correct anual or Specification Sheet.

WARNING: NEVER install tooling or service this tool while it is into any power source. Disconnect the

power by unplugging or turn off the Actuator from its power source.

CAUTION: Keep fingers away from the crimping area when operating this tool. It may cause severe injury.

CAUTION: Wear safety glasses when operating or serving this tool.

The chart below shows all applications for this odular Crimp Head.

Modular Crimp ead

Order No.

Tool

Order no.

Tool

Description

Adapter

Order No.

Adapter

Description

Figure

No.

63823-2670

63816-0000

Hand Crimp Frame (Short) N/A N/A 3

63816-0050

Hand Crimp Frame (Long) N/A N/A 3

63816-0200

Battery Power Tool (110 V)

63816-0600

Battery Power Crimp Adapter

63816-0250

Battery Power Tool (220 V)

63816-0600

Battery Power Crimp Adapter

63816-0100

Air Power Tool 63816-0700

Air Power Crimp Adapter 5

Applications for the Modular Crimp ead

and Crimp Tool Battery Powered Tool Air Powered Tool

Figure 3 Figure 4 Figure 5

MODULAR

CRIMP

EAD

LOCKING

PINS

AND CRIMP

FRAME LONG

OR S ORT

Hand Crimp Tool for Sabre Female Flat Blade Crimp Terminals

Doc No: ATS-6382326H Release Date: 08-18-10 UNCONTROLLED COPY Page 6 of 6

Revision: A Revision Date: 08-18-10

RATC ET

RELEASE LEVER

ANDLE

SPRING

CRIMPING

SPRING (2)

Figure 6

M4 X 14mm

LONG B CS

PARTS LIST

and Crimp Tool 63823-2600

Item

Order Number

Description Quantity

1 63823-2670 odular Crimp Head 1 (Ref)

2 63816-0050 Hand Crimp Frame (Long)

1 (Ref)

3 63823-2675 Locator 1

4 63816-0001 Locking Pin 2

5 63600-0525 Handle Spring 1

6 63600-0520 Crimping Spring 2

http://www.molex.com

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