Molex CR5904 Bedienungsanleitung

CR5904 Hand Crimp Tool for “SPOX” .156 Cent.

Doc No. 11-01-0193 Release Date: 04-13-93 UNCONTROLLED COPY Page 1 of 4

Revision: E Revision Date: 07-28-04

INSULATION

CRIMP

BRUSH

STRIP

LEN

BELL MOUTH

CRIMP HEIG

BEND

DOWN

BEND UP

ROLLING

CONDUCTOR

CRIMP

TWISTING

HAND CRIMP TOOL

Operating Instruction and

Specification Sheet

Order No. 11-01-0193 (CR5904)

FEATURES



Small handle spread which make this style tool ideally suited for end users



Ratchet with safety release that ensures consistent performance



A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

SCOPE

Wire Size Insulation Diameter Strip LengthTerminal

Series No. AWG mm² mm In. mm In.

5194 18 - 24 0.80-0.20 1.30-3.00 .051-.118 3.00-3.50 .118-.138

DEFINITION OF TERMS

The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.

CONDITIONS:

After crimping, the conductor profiles should measure the following (see notes on page 3).

Punch Width (Ref)

Wire Size Cond. Crimp

Height (Ref) Cond. Ins.

Pull Force Min. Profile

Terminal

Series No. AWG mm2mm In. mm In. mm In. N Lb. A B

5194 18 0.80 1.16-1.26 .046-.050 1.70 .067 2.80 .110 89.0 20.00 X

5194 20 0.50 0.99-1.09 .039-.043 1.70 .067 2.80 .110 57.8 13.00 X

5194 22 0.35 0.98-1.08 .039-.043 1.70 .067 2.80 .110 40.0 9.00 X

5194 24 0.20 0.95-1.05 .037-.041 1.70 .067 2.80 .110 28.5 6.40 X

CR5904 Hand Crimp Tool for “SPOX”.156 Cent.

Doc No. 11-01-0193 Release Date: 04-13-93 UNCONTROLLED COPY Page 2 of 4

Revision: E Revision Date: 07-28-04

OPERATION

Open the tool by squeezing the handles together, at the end of the closing stroke, the

ratchet mechanism will release the handles and the hand tool will spring open.

Crimping Terminals

1. Lift the locator blade and place the terminal into the correct die profile (A or B),

release the locator blade. Not all tools are equipped with a locator or locator

blade.

2. Partially close the tool until the terminal is held in

place, (See Figure 2).

3. Place a wire into the terminal and up against the locator

blade, (See Figure 3). On tools without locators line the

wire up with the conductor and insulation grips visually.

4. Close the tool until the ratchet releases, (See

Figure 4).

5. Lift the locator blade or wire stop up.

6. Carefully remove the crimped terminal.

Maintenance

It is recommended that each operator of the tool be made aware of, and responsible

for, the following maintenance steps:

1. Remove dust, moisture and other contaminants with a clean brush, or soft, lint

free cloth.

2. Do not use any abrasive materials that could damage the tool.

3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil

excessively.

4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, and store the

tool in a clean, dry area.

Miscrimps or Jams

Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed. The tool will open

easily by lifting the ratchet release lever (See Figure 4).

Figure 2

Figure 3

TERMINAL

PRE-STRIPPED WIRE

Figure 1

CR5904 Hand Crimp Tool for “SPOX”.156 Cent.

Doc No. 11-01-0193 Release Date: 04-13-93 UNCONTROLLED COPY Page 3 of 4

Revision: E Revision Date: 07-28-04

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.

How To Adjust Tool Crimp Force (See Figure 4)

It may be necessary over the life of the tool to adjust tool-crimping force. Listed below are the steps required to adjust the crimping force

of the hand tool to obtain proper crimp conditions:

1. Remove the screw and washer. Located over the adjustment ring.

2. Lift the adjusting ring slightly, off of the locating pin.

3. Turn the adjusting ring in the desired direction (L= less force, T= more force) to increase or decrease crimp pressure.

4. Press the adjusting wheel flat against the tool and engage the locking pin.

5. Replace the washer and screw.

6. Check the crimp specifications after tool crimp force is adjusted.

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long

life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we

would exchange the tool free of charge. This will not be applicable to altered, misused, or damaged tools. This tool is designed for

hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty.

Hand held crimping tools are intended for low volume, prototyping or repair requirements only.

Notes:

1. This tool should only be used for the terminals and wire gauges specified on this sheet.

2. This tool is not adjustable for crimp height, however crimp force is adjustable (See instructions above). Variations in tools,

terminals, wire stranding and insulation types may affect crimp height.

3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes.

4. Molex does not repair hand tools (see warranty above) The replacement parts listed are the only parts available for repair. If the

handles or crimp tooling is damaged or worn, a new tool must be purchased.

5. Pull force should be used as the final criteria for an acceptable crimp. Pull force is measured with no influence from the

insulation crimp. The insulation should be stripped long (1/2 in.) so the insulation grips on the terminal do not grip the wire

insulation or the conductor. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping

and crimp testing.

6. Molex does not certify crimp hand tools.

Caution: Repetitive use of this tool should be avoided.

CR5904 Hand Crimp Tool for “SPOX”.156 Cent.

Doc No. 11-01-0193 Release Date: 04-13-93 UNCONTROLLED COPY Page 4 of 4

Revision: E Revision Date: 07-28-04

PARTS LIST

Item Number Order Number Description Quantity

1 11-11-0339 Locator Assembly** 1

2 11-11-0324 Spring (Main) 1

3 11-11-0320 Spring (Ratchet) 1

** Not all tools are equipped with a locator or locator blade.

Molex Application Tooling Group

1150 E. Diehl Road

Naperville, IL, 60563

Tel: 630-969-4550

Fax: 630-505-0049

Visit our Web site at http://www.molex.com

M4 NUT

RATCHET

RELEASE LEVER

ADJUSTMENT

RING

LOCATOR

BLADE

Figure 4

M4 X 18LG BHCS

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