Molex Avikrimp AT 5762 Bedienungsanleitung

AT5762 Air Crimp Head Tool

Doc. No: ATS-640051100 Release Date: 12-10-02 UNCONTROLLED COPY age 1 of 6

Revision: D Revision Date: 01-24-11

Air Powered

Crimp Tool Head

Avikrimp





Application Tooling

Speci ication Sheet Order No. 64005-1100

Engineering No. AT 5762

FEATURES

 Quick change tool head for the 19279-0001 (AT-200)

 Tooling kit is interchangeable with other kits in the 64001 and 64003 Series

 A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position

 Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the requirements of UL, CSA

and Military Class II

 neumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping.

 Single color-coded crimp pocket eliminates the possibility of using the wrong pocket

SCOPE

roducts: Avikrimp Female Fully Insulated Quick Disconnect 14–16 AWG. This tool head is intended for use in

the 19279-0001 (AT-200) either hand held or with optional bench adapter 19078-0307 (ATBA) and foot switch.

Testing

Mechanical

The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The

following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds and

indicates the minimum acceptable force to break or separate the terminal from the conductor.

Wire Size (AWG)

*UL

310

*UL – 310 – Quick Disconnects

The following is a partial list of the product part numbers and their specifications that this tool is designed to run.

We will be adding to this list and an up to date copy is available on www.molex.com.

Wire Size: 14

–

16 AWG 2.00

–

1.30 mm²

Terminal No. Terminal

Eng No. (REF)

Wire

Strip Length

Insul

ation Diameter Maximum

In.

19002

0024

5263

0.25

6.35

0.16

3.94

19002

0028

5269

0.25

6.35

0.16

3.94

19002

0031

5273

0.25

6.35

0.16

3.94

19002

0034

5277

0.25

6.35

0.16

3.94

19002

0037

5281

0.25

6.35

0.16

3.9

19002

0040

5287

0.25

6.35

0.16

3.94

19002

0042

5289

0.25

6.35

0.16

3.94

19277

0005

5263

LIF

0.25

6.35

0.16

3.94

AT5762 Air Crimp Head Tool

Doc. No: ATS-640051100 Release Date: 12-10-02 UNCONTROLLED COPY age 2 of 6

Revision: D Revision Date: 01-24-11

OPERATION

Refer to the instruction manual for the 19279-0001 (AT-200)

for mounting this crimp tool head.

Crimping Terminals

1. There are 3 Tab Locator Blades supplied with the tool.

One is for .187 and .250 Tabs; one is for .205 Tabs and

.110 Tabs and a third is for LIF connectors. Make sure

the proper blade is installed on the top of the locator and

the other is stored on the bottom of the locator.

2. Insert the wire into the terminal. ush the terminal and

wire onto the tab locator all the way to the stop in the

proper color-coded nest. The barrel of the terminal

should be up. See Figure 1.

Caution: Never operate this tool without the supplied safety shield in place. Never place fingers in the tool nests.

3. ush on the wire to assure it is still fully seated in the terminal. The wires end should butt against the wire

stop stamped into each terminal. See Figure 2 and 3. Cycle the tool.

4. Remove the crimp and inspect for proper crimp location, and check for insulation closure. Molex offers a

Crimp Inspection Handbook for closed barrel industrial product. See our website or contact your sales

engineer.

5. If the insulation part of the crimp needs to be adjusted, first loosen the M4 screw on the bottom tool jaw and

insert a 3/32 hex wrench (supplied) into the bottom of the lower die. See Figure 4. A clockwise (CW) rotation

decreases insulation crimp while a counter-clockwise (CCW) rotation increases insulation crimp. After

adjusting retighten the M4 screw.

Note: Whenever crimping without the locator, make sure the seam of the terminal is oriented up or

down in the tool if using unbrazed product, as this will provide higher pull force values.

TERMINAL

SAFETY

SHIELD

TAB LOCATOR

Figure 1

LOCATOR

JAWS

OPEN

and 3

TAB

LOCATOR

WIRE

TERMINAL

Figure 2

TERMINAL

BARREL

TERMINAL

WIRE

CONDUCTOR PUNCH

INSULATION ANVIL

INSULATION

PUNCH

TAB

LOCATOR

WIRE STOP BUILT

INTO TERMINAL

Figure 3

CONDUCTOR ANVIL

AT5762 Air Crimp Head Tool

Doc. No: ATS-640051100 Release Date: 12-10-02 UNCONTROLLED COPY age 3 of 6

Revision: D Revision Date: 01-24-11

Maintenance

It is recommended that each operator of the tool be made

aware of, and responsible for, the following maintenance

steps:

1. Remove dust, moisture and other contaminants with a

clean brush, or soft, lint free cloth.

2. Do not use any abrasive materials that could damage

the tool.

3. Make certain all pins, pivot points and bearing surfaces

are protected with a thin coat of high quality machine oil. Do not oil excessively. This tool was engineered for

durability, but like any fine piece of equipment it needs cleaning and lubrication for a maximum service life of

trouble-free crimping. A light oil, such as 30 weight automotive oil at the oil points shown in Figure 4, every

5,000 crimps or monthly will significantly enhance the tool life and ensure a stable calibration.

4. When tool is not in use store the tool in a clean, dry area.

Tool Calibration

A Certificate of Calibration (see last page) was supplied

with the tool. To recalibrate this tool, pin gauge

measurements should be taken in each conductor nest

and compared to this chart. The tool should be

lubricated prior to recalibration to ensure consistent

measurements.

Nest Color Code

Wire Range

“X” Dimension

Conductor Crimp

Crimp Inspection Marking

AWG

mm²

Mean

No Go

Blue

1.30

2.00

.110

.105

.113

Warranty

This tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital

components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30

days. Should such a defect occur, we would repair or exchange the tool free of charge. This repair or

exchange will not be applicable to altered, misused or damaged tools.

CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling.

PIN GAUGE IN

CONDUCTOR CRIMP

“Con ining” Crimp

LUBRICATION POINTS

(BOTH SIDES)

LIGHT OIL (EVERY MONTH

OR 5,000 CRIMPS)

Figure 4

3/32” HEX

WRENCH

AT5762 Air Crimp Head Tool

Doc. No: ATS-640051100 Release Date: 12-10-02 UNCONTROLLED COPY age 4 of 6

Revision: D Revision Date: 01-24-11

PARTS LIST

Item

Order No

Description

Quantity

64005

1100

Crimp Tool Head

Fig

ure

64005

0000

Basic Air Tool Head

64001

Locator Assembly

64001

1170

Tooling Kit

Tooling Kit Only

64001

1102

Conductor unch

64001

1101

Conductor Anvil

64001

1104

Insulation unch

64001

1103

Insulation Anvil

N/A

4mm Dia

meter

by 5.0mm L

Roll ins

2**

N/A

#10

32 by 5/16” L

g Cup t. Set Screw

1**

vailable f

rom an Industrial supply company such as MSC (1

800

645

7270).

Figure 5

M4 LOCKNUT W/HEX

NYLON INSERT

M4 FLAT WASHER

9 6

8 (2)

AT5762 Air Crimp Head Tool

Doc. No: ATS-640051100 Release Date: 12-10-02 UNCONTROLLED COPY age 5 of 6

Revision: D Revision Date: 01-24-11

Figure 6

(4)

(2)

(4)

(2)

Parts List (Continued)

Item

Order No.

Description

Quantity

64005

0000

Basic Air Tool Head

Fig

ure

64005

0103

Nose Guard

64000

0077

Repair Kit (Spri

ngs, Rods ivots ,Rings, and Washers)

N/A

M4 by 12

ong

Freedrive an Head Screw

1**

N/A

M4 by 30

ong

Freedrive an Head Screw

1**

N/A

3/16” by 3/8” Long Dowel in

1**

vailable from an Industrial supply company such as MSC (1

800

645

7270).

AT5762 Air Crimp Head Tool

Doc. No: ATS-640051100 Release Date: 12-10-02 UNCONTROLLED COPY age 6 of 6

Revision: D Revision Date: 01-24-11

Air Powered

Crimp Tool Head

Avikrimp





Certi icate o Calibration Order No. 64005-1100

Engineering No. AT 5762

Tool Order Number __________________

Tool Eng. Number___________________

Tool Revision______________________

Serial Number_____________________

Date of Manufacture

in Gauge of Conductor Nest/Nests or Slug height if the nest is the “F” Crimp style.

Range Conductor Nest # 1 = ____________ Actual = ____________

Technician _______________________

Date of Calibration __________________

Calibration should be done every 5,000 cycles or 3 months.

Tools should be lubricated during this operation.

Visit our Web site at http://www.molex.com

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