Nautilus ONE Montageanleitung

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Assembly Of The Nautilus

Commercial Strength System

®ONE®

STRONGER THAN EVER™

®®

Core Fitness, exclusive manufacturer of

Nautilus®Commercial Fitness Equipment

P/N 001-7178 07-24-14

PREFACE

Thank you for purchasing a Nautilus®ONE®Commercial Series Strength system. For more

than 30 years, Nautilus®has been producing the world’s finest fitness products used in health

clubs and homes around the globe. We hope this product exceeds your expectations and is a

valuable tool for your facility and your customers.

Please carefully read through this manual tofamiliarize yourself with the operation of your new

Nautilus®ONE®system. Doing so will help ensure that your customers get the most out of the

machines, and enjoy safe and effective workouts ahead.

Thanks again!

Core Fitness

Corporate Headquarters

4400 NE 77th Ave

Vancouver, WA 98662

800-235-2233

www.stairmaster.com

GETTING STARTED

Installation Notice

The Nautilus®ONE®machines must be properly installed before being used. Core Fitness

recommends that you contact your dealer or sales representative when your machine arrives.

The representative will help unpack, install, and demonstrate proper use of the machine to

ensure that the machine is free from shipping damage, and that installation and operation are

in accordance with Core Fitness standards.

The owner’s instruction manual must be read in full by each owner and trainer before the machine

is first used. Each user must be instructed in the proper use of the machine and its accessories.

WARNING - If you have not been exercising regularly, consult a physician before

starting an exercise program. If you feel any unusual pain, dizziness, or shortness of

breath, STOP, and consult a physician.

Guidelines For Safe Operation

1. Obtain a complete physical examination from your medical doctor and enlist a health/

fitness professional’s aid in developing an exercise program suitable for you current health

status.

2. Secure long hair and loose clothing before using the machine.

3. When working out for the first time, use the Manual exercise program at lower levels until

you feel comfortable and capable of higher workloads.

4. The intensity and duration of your exercise program should always be subject to how you

feel. Never permit peer pressure to override your personal judgement while exercising.

5. Overweight or severely deconditioned individuals should be particularly cautious when

using the machine for the first time. Even though such individuals may not have histories of

serious physical problems, they may perceive the exercise to be far less intensive than it

really is, resulting in the possibility of overexertion or injury.

6. Although all products manufactured by Core Fitness have been thoroughly inspected prior

to shipment, proper installation and regular maintenance are required to ensure safety.

Inoperable components should be replaced immediately or the machine be put out of use

until it is repaired. Maintenance is the sole responsibility of the owner.

COLOR

TOWER

DESCRIPTION

Green

WT-L-250-1

250 lb with 1 lb add-on, range limiter

Yellow

WT-L-250-5

250 lb with 5 lb add-on, range limiter

Neon Red

WT-SYS-250-1

250 lb with 1 lb add-on

Neon Orange

WT-SYS-250-5

250 lb with 5 lb add-on

Dark Blue

WT-SYS-385-5

385 lb with 5 lb add-on

Neon Yellow

WT-SYS-425-5

425 lb with 5 lb add-on

Black

WTM-L-125-0.5

125 kg with .5 kg add-on, range limiter

Orange

WTM-L-125-2.5

125 kg with 2.5 kg add-on, range limiter

Red

WTM-SYS-125-0.5

125 kg with .5 kg add-on

Neon Green

WTM-SYS-125-2.5

125 kg with 2.5 kg add-on

No Color

WTM-SYS-185-2.4

185 kg with 2.4 kg add-on

Light Blue

WTM-SYS-200-

2.4

200 kg with 2.4 kg add-on

TOWER

SEAT FRAME

Figure 1

Color-Coded Installation

All Nautilus®ONE®seat frames and weight towers are color-coded for easy installation. Match

the colored decal on the seat frame to the same colored decal on the weight tower for the

proper fit. Refer to Figure 1 below for all of the possible color combinations.

If you have any questions or concerns regarding installation of the Nautilus®ONE®system,

please contact a Core Fitness Customer Excellence representative at 800-235-2233, or

276-773-2881 outside the United States.

ASSEMBLY

Tower Shroud And Cover Removal

Follow these instructions to remove the weight tower

shrouds and top cover before installing the seat frame.

Note: to prevent damage, remove all shrouds prior to

removing the weight tower from the pallet and moving

it to the desired location of use.

Step 1. Remove The Top Cover

(Figures 2 and 3)

1-1 Use a 5/32 allen wrench to loosen and remove the

(2) 1/4-20 button head screws that secure the top

cover to the frame;

1-2 Remove the top cover by lifting the rear edge up

and forward to clear to front slot. Set the cover and

screws aside.

Step 2. Remove The Rear Shroud

(Figure 4)

2-1 Use a 5/32 allen wrench to loosen and remove the

(1) 1/4-20 button head screw that secures the rear

shroud to the frame;

2-2 Remove the rear shroud by lifting it up and out of

the bottom slot. Set the shroud and screw aside.

Step 3. Remove The Outside Shroud

(Figures 5 and 6)

Note: it is not necessary to remove the round bezel

before removing the outside shroud.

3-1 Lift the outside shroud up until the tabs stop at the

top of the P-slots;

Note: do not attempt to remove the shroud by prying

with any type of tool or the tabs may break off!

3-2 Carefully pull the shroud out to remove the tabs

from the P-slots.

Figure 2

Figure 3

Figure 4

assembly questions? call 800-235-2233 for help.

Figure 6

Figure 7

Step 4. Remove The Inside Shroud

(Figures 7 and 8)

4-1 Adjust the selector knob to the lowest setting, and

then lift it up and out of the way. Remove the

center cap by carefully pressing it out of the tabs

in the shroud opening;

4-2 Lift the inside shroud up until the tabs stop at the

top of the P-slots;

Note: do not attempt to remove the shroud by prying

with any type of tool or the tabs may break off!

Tower Shroud And Cover Installation

After the seat frame has been installed, follow these

instructions to re-install the weight tower shrouds and

top cover.

Step 1. Re-install The Inside Shroud

(Figures 5 and 7)

1-1 Position the inside shroud against the frame so

that the tabs align with the P-slots;

1-2 Carefully insert both the front and back tabs into

the P-slots;

1-3 Push down on the tabs until they are seated at the

bottom of the P-slots;

Note: when the tabs are properly aligned in the P-slots,

the shroud should drop down into the slots with minimal

resistance. Take care not to force the shroud downward

or the tabs may break off!

1-4 Adjust the selector knob to the lowest setting, and

then lift it up and out of the way. Position the center

cap against the shroud so that the openings and

tabs align. Press firmly to secure the cap to the

shroud.

4-3 Carefully pull the shroud out to remove the tabs

from the P-slots.

Figure 5

assembly questions? call 800-235-2233 for help.

Figure 8

Figure 9

Step 2. Re-install The Outside Shroud

(Figure 5)

2-1 Position the outside shroud against the frame so

that the tabs align with the P-slots;

2-2 Carefully insert both the front and back tabs into

the P-slots;

2-3 Push down on the tabs until they are seated at the

bottom of the P-slots.

Note: when the tabs are properly aligned in the P-slots,

the shroud should drop down into the slots with minimal

resistance. Take care not to force the shroud downward

or the tabs may break off!

Step 3. Re-install The Rear Shroud

(Figure 4)

3-1 Position the rear shroud against the frame so that

the bottom tab aligns with the slot in the frame;

3-2 Secure the shroud to the frame using the (1) 1/4-20

button head screw. Use a 5/32 allen wrench to

tighten.

Step 4. Re-install The Top Cover

(Figures 2 and 9)

4-1 Position the top cover against the side shrouds so

that the front tab aligns with the slot;

4-2 Lower the cover onto the shrouds making sure that

the top edges of the shrouds align with the slots on

each side of the cover;

Note: to ensure the top cover is properly installed, push

inward on the top edges of the side shrouds; the shrouds

should not move inward. If the shrouds can be pushed

inward, lift the cover up and re-align the top edges.

4-3 Secure the cover to the frame using the (2) 1/4-20

button head screws. Use a 5/32 allen wrench to

tighten.

assembly questions? call 800-235-2233 for help.

Seat Frame To Weight Tower Assembly

Follow these instructions to secure the seat frame to

the corresponding weight tower.

Step 1. Match The Seat To The Tower

1-1 Ensure the colored decal on the seat frame

matches the colored decal on the weight tower.

Note: assembling a seat frame with a non-matching

weight tower may result in irregular machine function,

damage to components, and risk of serious injury!

Step 2. Remove The Weight Drive Support

(Figure 10)

2-2 Use a 3/4 hex socket and ratchet to loosen and

remove the (4) 1/2-13 x 1-1/4 hex head screws

that secure the weight drive support to the seat

frame. Set the screws aside and discard the nuts.

Note: the weight drive support serves to keep the seat

frame weight drive properly timed to the weight tower

weight drive. After removing the support, take care to

ensure that the weight drive does not rotate.

Step 3. Connect The Seat To The Tower

(Figures 11 and 12)

3-1 Position the seat frame against the weight tower

so that the holes in the weight drives and the

holes in the mounting plates align;

3-2 Secure the weight drives using the (3) 1/2-13 x

1-1/4 hex head screws. Hand-tighten the screws;

3-3 Secure the mounting plates using (3) 1/2-13 x 3

hex head screws. Hand-tighten the screws;

3-4 Once all the screws are installed, use a 3/4 hex

socket and ratchet to fully tighten.

2-1 Use a 3/4 hex socket and ratchet to loosen and

remove the (3) 1/2-13 x 3 hex head screws from

the weight tower. Set the screws aside;

Figure 12

Figure 11

Figure 10

assembly questions? call 800-235-2233 for help.

Selector Knob Badge Installation

1. Ensure the selector knob is secure to the shaft and the set screw is tight;

2. Remove the adhesive backing cover from the rear of the badge;

3. Position the rear of the badge against the knob so that the slots in the badge align with the

keys in the knob;

4. Secure the badge to the knob by pressing firmly to set the adhesive backing.

Step 4. Final Adjustment

4-1 Make sure the seat frame belt is tight. If it is not tight, loosen the belt keeper and make the

adjustment. Take care to re-tighten the belt keeper;

4-2 Make sure the selector knob functions properly and the weight plates are being fully

engaged;

4-3 Make sure all fasteners are secure before moving on.

Figure 13

assembly questions? call 800-235-2233 for help.

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