Nilfisk-ALTO POSEIDON 3 Bedienungsanleitung

POSEIDON 3

Service Manual

sm_POSEIDON 3_en_Ver.1.0_11.07

pha

This service manual contains detailed description of the main repair work on the cold high

pressure washer POSEIDON 3.

epair work requires a suitable working place with the necessary water and power supply.

If operating errors are evident, draw the customers attention to the ”Operators Manual”.

A fault in the high pressure washer can have several causes as described in the section on

troubleshooting.

efer to the illustrated ”Spare Parts Catalogue” during repairs. It shows the assembly position

and the sequence in which the individual components should be assembled.

See ”Service Technical Information” (STI). They include information on technical

modifications that have been made after this repair manual was printed.

”Service Technical Information” is also valid as a supplement to the spare parts list until

publication of a new edition.

”Service Manual” and ” Service Technical Information” should be available at the workshop,

where the repairs are carried out.

It is not permitted to give them to third parties.

Use original Nilfisk ALTO spare parts only.

Preface

I. Special tools /

Spare parts 53

Wiring diagrams 50 -52

Adjustment / Test 48 -49

Service / epair 29 -47

Troubleshooting 27 -28

Function 21 -26

Construction 19 -20

Technical data 8-18

Safety instructions 7

Index

sm_POSEIDON 3_en_Ver.1.0_11.07 6

A. Safety instructions 7 ...

B. Technical data

-POSEIDON 3-16 8 ...

-POSEIDON 3-20 9 ...

-POSEIDON 3-24 10 ...

-POSEIDON 3-26 12 ...

-POSEIDON 3-28 13 ...

-POSEIDON 3-30 14 ...

-POSEIDON 3-40 16 ...

C. Constrution

-Overview : 19 ...

D. Function

-Functional block diagrams 21 ...

-Principal drawings 23 ...

-Schematic function 25 ...

E. Troubleshooting

-Table 27 ...

F. Service / Repair

-Data plate / filter / oil 29 ...

-Valves 1~ / 3~ 31 ...

-Seal / V-packing 34 ...

-Plunger / oil seal 36 ...

-Wobble disc / motor 39 ...

-Pressure valve 40 ...

-Control piston / easy start valve 41 ...

-Electrical system 43 ...

-Hose reel 45 ...

-Torque settings 47 ...

G. Adjustment / Test

-Operating / cut-off pressure 48 ...

H. Wiring diagrams

-1 phase 50 ...

-3 phase (star / delta) 51 ...

-3 phase (star / delta switchable) 52 ...

I. Special tools / Spare parts 53 ...

sm_POSEIDON 3_en_Ver.1.0_11.07

Safety instructions

For your own safety

ESD measures

(electrostatic discharge)

Observe valid safety regulations

for electrical equipment. In

particular, observe the following

regulations:

IEC 60335-2-69

EN 60335-2-69

Additionally:

Also see national regulations

Before using the cleaner, always

read the ”Operators Manual” and

keep it readily available.

Only allow the high pressure

cleaner to be used by persons

who have been trained in its use

and who have been explicitly

authorized to use it.

epair work should be carried

out by persons instructed in

electrical installations or by

trained electricians only.

Take the following ESD precautions before carrying out any

repairs to the electronics:

• Touch the earth conductor before repairing the cleaner

( to discharge electrostatic charge from your body ).

• Wear wrist band if necassary.

• Use a conductive floor covering or a conductive table cover.

• Never touch the printed circuit board or electronic components

( always hold on to plastic ).

• Transport electronic components in conductive packaging

( e.g. ESD bag ).

Technical data

sm_POSEIDON 3_en_Ver.1.0_11.07 8

3 16

*GB*

3 16

*J*

3 16

*J*

POSEIDON 3

UNIT DATA MOTOR

PUMP

Power consumption P1 kW 1,6 1,5 1,5

Voltage V 110 / 1 ~ 110 / 1 ~ 110 / 1 ~

Current A 16 15 15

Frequency Hz 50 50 60

Protection IP X5 X5 X5

Sound pressure LWA dB 93 93 93

Nozzle 2503 2503 2503

Pressure P1 / P1 max. bar 100 / 165 100 / 165 100 / 165

Recoil force N 16 16 16

Water discharge (max) l/h 440 440 440

Water discharge (EN 60335 2 79) l/h 400 400 400

Suction height (wet) m

Water inlet pressure (max) bar 10 10 10

Water inlet temperature (Pressure mode) °C 60 60 60

Water inlet temperature ( Suction mode) °C 50 50 50

Pressure (HP outlet) bar

Vibrations (ISO 5349) m/s² ≤ 2,5 ≤ 2,5 ≤ 2,5

Type Capacitor Capacitor Capacitor

Power kW 1,2 1 1

Voltage V 110 / 1 ~ 110 / 1 ~ 110 / 1 ~

Frequency Hz 50 50 60

Protection IP 54 54 54

Insulation class Cl F F F

Speed r/min 2880 2880 3400

Type GXR 6,25 GXR 6,25 GXR 6,25

Plunger type Steel Steel Steel

Plunger diameter mm 14 14 14

Wobble disc 7° 7° 6°

Pump oil SAE 90 SAE 90 SAE 90

Amount of oil l 0,18 0,18 0,18

Length mm 1020 1020 1020

Width mm 400 400 400

Height mm 400 400 400

Weight (XT) kg 34,5 34,5(37) 34,5(37)

HP Hose DN 6 x 10 m DN 6 x 10 m DN 6 x 10 m

Power cord m 6 6 6

DIMENSIONS

Technical data

sm_POSEIDON 3_en_Ver.1.0_11.07 9

DIMENSIONS PUMP MOTOR UNIT DATA

Power consumption P1 kW 1,8

Voltage V 120 / 1 ~

Current A 15

Frequency Hz 60

Protection IP X5

Sound pressure LWA dB 93

Nozzle NT 0340

Pressure P1 / P1 max. psi 1400 / 2175

Recoil force N 20

Water discharge (max) gal/min 2,2

Water discharge (EN 60335 2 79) gal/min 2,5

Suction height (wet) m

Water inlet pressure (max) psi 145

Water inlet temperature (Pressure mode) °F 140

Water inlet temperature (Suction mode) °F 122

Pressure (HP outlet) psi

Vibrations (ISO 5349) m/s² ≤ 2,5

Type Capacitor

Power kW 1,2

Voltage V 120 / 1 ~

Frequency Hz 60

Protection IP 54

Insulation class Cl F

Speed r/min 3400

Type GXR 6,25

Plunger type Steel

Plunger diameter mm 14

Wobble disc 7°

Pump oil SAE 90

Amount of oil l 0,18

Length mm 1020

Width mm 400

Height mm 400

Weight kg 34,5

HP Hose DN 6 x 10 m

Power cord m 11

3 20

*USA*

POSEIDON 3

Technical data

sm_POSEIDON 3_en_Ver.1.0_11.07 10

DIMENSIONS

3 24

*A*

3 24

*CH*

POSEIDON 3

UNIT DATA MOTOR

PUMP

Power consumption P1 kW 2,3 2,3

Voltage V 230 / 1 ~ 230 / 1 ~

Current A 10 10

Frequency Hz 50 50

Protection IP X5 X5

Sound pressure LWA dB 95 95

Nozzle NT 0530 NT 0530

Pressure P1 / P1 max. bar 100 / 165 100 / 165

Recoil force N 24 24

Water discharge (max) l/h 660 660

Water discharge (EN 60335 2 79) l/h 600 600

Suction height (wet) m

Water inlet pressure (max) bar 10 10

Water inlet temperature (Pressure mode) °C 60 60

Water inlet temperature (Suction mode) °C 50 50

Pressure (HP outlet) bar 72 72

Vibrations (ISO 5349) m/s² ≤ 2,5 ≤ 2,5

Type Capacitor Capacitor

Power kW 2,6 2,6

Voltage V 230 / 1 ~ 230 / 1 ~

Frequency Hz 50 60

Protection IP 54 54

Insulation class Cl F F

Speed r/min 2880 3400

Type GXR 9,3 GXR 9,3

Plunger type Steel Steel

Plunger diameter mm 14 14

Wobble disc 10° 10°

Pump oil ROTRA THT SAE 90

Amount of oil l 0,18 0,18

Length mm 1020 1020

Width mm 400 400

Height mm 400 400

Weight (XT) kg 34,5 34,5(37)

HP Hose DN 6 x 10 m DN 6 x 10 m

Power cord m 6 6

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