Norac UC4+ Apache 1010 2005+ Bedienungsanleitung

Apache 1010 (2005+)

Enhanced Stability

Installation Manual

Spray Height Control System

Improving the competitiveness of Industry and Agriculture

throu

h Precision Measurement

Printed in Canada

Reorder P/N: UC4+BC+AP2-INST Rev H (Apache 1010 (2005+) Enhanced Stability)

NOTICE

NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without

the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information

contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

TABLE OF CONTENTS

1INTRODUCTION..................................................................................................................................1

2GENERAL SYSTEM DESCRIPTION ..................................................................................................2

3PARTS LISTS ......................................................................................................................................3

4INSTALLATION PROCEDURE...........................................................................................................7

4.1EXISTING SYSTEM CHECK ..............................................................................................................7

4.2BOOM SPEED TEST........................................................................................................................7

4.3WING SENSOR INSTALLATION.........................................................................................................9

4.4MAIN LIFT SENSOR INSTALLATION..................................................................................................13

4.5ROLL SENSOR INSTALLATION.......................................................................................................14

4.5.1Boom Frame Roll Sensor Mounting......................................................................................15

4.5.2Intermediate Frame Roll Sensor Mounting ...........................................................................16

4.5.3Reference Frame Roll Sensor Mounting...............................................................................17

4.6HYDRAULIC INSTALLATION ...........................................................................................................18

4.6.1Valve Assembly.....................................................................................................................18

4.6.2Valve Mounting......................................................................................................................19

4.6.3Hydraulic Plumbing ...............................................................................................................19

4.7ELECTRICAL INSTALLATION..........................................................................................................20

4.8COMPLETING THE INSTALLATION ..................................................................................................23

5ELECTRICAL REFERENCE – CABLE DRAWINGS........................................................................24

5.1ITEM C02: 44668 –CABLE SENSOR BRANCH...............................................................................24

5.2ITEM C02B: 44664 –CABLE UC4 CAN NODE DUAL....................................................................25

5.3ITEM C03: 44656D –CABLE VALVE VARIABLE RATE DT..............................................................26

5.4ITEM C05: 44674 –CABLE UC4 SENSOR ROLL BIAS ...................................................................27

5.5ITEM C10: 44650-39 –CABLE POWER GENERIC SELF-PROPELLED ..............................................28

5.6ITEM C11: 44651-03 –CABLE VALVE EXTENSION GENERIC.........................................................29

5.7ITEM C12: 44658-18 –CABLE UC4 VALVE AP2 MAIN .................................................................30

5.8ITEM C13: 44658-17 –CABLE UC4 SENSE AP2.........................................................................31

5.9ITEM C14: 44658-99 –CABLE UC4 INTERFACE POWER PIGTAIL FUSED .......................................32

1 INTRODUCTION

Congratulations on your purchase of the NORAC UC4+ Spray Height Control System. This

system is manufactured with top quality components and is engineered using the latest

technology to provide operating features and reliability unmatched for years to come.

When properly used the system can provide protection from sprayer boom damage, improve

sprayer efficiency, and ensure chemicals are applied correctly.

Please take the time to read this manual completely before attempting to install the system. A

thorough understanding of this manual will ensure that you receive the maximum benefit from

the system.

YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or have

suggestions regarding the parts list or the installation procedure, please don’t

hesitate to contact us.

2 GENERAL SYSTEM DESCRIPTION

Figure 1 depicts the general system layout of the UC4+ Sprayer Boom Control System.

Figure 1: System Components and General Location

NOTICE:

Every effort has been made to ensure the

accuracy of the information contained in

this manual. All parts supplied are selected

specially to fit the sprayer to facilitate a

complete installation. However, NORAC

cannot guarantee all parts fit as intended

due to the variations of the sprayer by the

manufacturer. Please read this manual

in its entirety before attempting

installation.

ATTENTION:

When installing the UC4+ Spray Height

Control system please be aware that at a

point in the installation your sprayer booms

will be inoperative until the installation is

complete. Any installation procedure

requiring boom movement will need

to be done first. Once the hydraulics

have been disconnected you must complete

the electrical installation before the booms

become operative.

3 PARTS LISTS

The parts that come with your UC4+ Spray Height Control System are listed in Table 1. The item

number on the left side of this table references each part.

Please ensure that all parts in your kit are present before proceeding with your installation.

Table 1: Apache 1010 (2005+) Enhanced Stability Sprayer Boom Control System Parts

Item Part Number Name Quantity

B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1

B17 44972 SENSOR MOUNTING BRACKET LOW PROFILE RAINFLAP 16GA 2

B20 44971 SENSOR MOUNTING BRACKET LOW PROFILE 16GA 2

B21 44973 SENSOR MOUNTING BRACKET LOW PROFILE 16 GA LARGE FLANGE 1

C02 44668 CABLE UC4 SENSOR BRANCH 1 AMP RECEPT 3 AMP PLUG BC 1

C02B 44664 CABLE UC4 CAN NODE DUAL 1

C03 44656D CABLE VALVE VARIABLE RATE DT 1

C05 44674 CABLE UC4 SENSOR ROLL BIAS 1

C10 44650-39 CABLE POWER GENERIC SELF-PROPELLED 1

C11 44651-03 CABLE EXTENSION VALVE GENERIC 1

C12 44658-18 CABLE UC4 VALVE AP2 MAIN 1

C13 44658-17 CABLE UC4 SENSE AP2 1

C14 44658-99 CABLE UC4 POWER PIGTAIL FUSED

E01 4461BC+ UC4 PLUS BOOM CONTROL PANEL 1

E02 44631 UC4 ULTRASOUND SENSOR 3

E03 45000* UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE VER. 2 1

E04 45001* UC4 PLUS ROLL SENSOR VER. 2 2

H02 44863-37 HOSE ASSEMBLY 122R2-06 24 IN L 6FJX90 6FJX 3

H04 44863-17 HOSE ASSEMBLY 122R2-06 32 IN L 6FJX90 8FJX 1

H20 44865-03 HYDRAULICS FITTING KIT - AP2 1

M01 446BC+MAN7 OPERATOR MANUAL UC4+ SPRAY HEIGHT CONTROL 1

M10 UC4+BC+AP2-INST MANUAL INSTALLATION UC4+ APACHE 1010 (2005+) ENHANCED STABILITY 1

V01 44963D VALVE BLOCK ASSEMBLY 2 STATION CC/LS PROP DT 4 BOLT 1

* For systems purchased BEFORE October 1, 2011, the roll sensor part numbers are 44641 and 44642.

Table 2: 44865-03 - Hydraulics Fittings Kit Detail

Item Part Number Name Quantity

Picture

F04 103839 T ADAPTER - 6FJXR 6MJT 3

F05 103312 MALE ADAPTER - 6MB 6MJ 4

F07 104632 T ADAPTER - 8FJXR 8MJT 1

F08 44928 ORIFICE INSERT .047 IN ONE WAY 2

F09 104369 PLUG - 6MBP 2

6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MALE

OR FEMALE

90° ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

The use of dielectric grease is not recommended on any NORAC electrical connections.

To ensure all stainless steel hardware does not gall or seize apply a light coating of the

supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex

Anti-seize lubricant is preferred, but other similar anti-seize products may be used.

The parts that come with your UC4+ System are shown below in their general installation

configuration.

Figure 2: UC4+ Spray Height Control System Components

Figure 3: Hydraulic Plumbing Schematic

4 INSTALLATION PROCEDURE

4.1 EXISTING SYSTEM CHECK

It is necessary to check the existing

system’s functionality before installing the

UC4+ Spray Height Control system.

1. Drive your sprayer onto a flat piece of

land, with unobstructed boom

movement (e.g. no power lines).

2. Test that all boom functions operate

correctly. As you test each function

check it off in Table 3.

It is necessary to test the boom

functions in all directions

Table 3: Hydraulic System Function

Check Sheet

BOOM FOLD

IN FOLD

OUT UP DOWN

LEFT

MAIN

RIGHT

ROLL* N/

*Some sprayers may not have this function.

4.2 BOOM SPEED TEST

IMPORTANT:

Raise/lower all boom sections several

times to warm up the hydraulic

system. Grease all moving parts for

consistent results.

1. Lower each boom and main section as

close to the ground as possible.

2. Set your sprayer at field working RPM

on the throttle and mark this value in

Table 4.

You will need a stopwatch or a

watch that displays “seconds” for

the next step.

3. Raise the LEFT boom from its extreme

LOW position to the very TOP of its

travel. Record the time this takes in

Table 4,“Trial #1” for “Left UP”.

4. Lower the LEFT boom from its extreme

HIGH position to the BOTTOM of its

travel. Record this time in Table 4,

Trial #1, for “Left DOWN”.

Be careful when lowering the

booms so they don’t hit the

ground.

5. Similarly, record two more time trials

(Trial #2 & #3) for the LEFT boom and

record in Table 4

6. Repeat Steps 1through 5for the

RIGHT, MAIN and ROLL functions.

Your sprayer may not have a roll

feature.

7. Average the three trials recorded for

each boom movement and record this

calculation in the “Average Time” slot in

Table 4.

8. These “Average Times” now represent

how quickly your system can react to

manual control. In Section 4.8, this

procedure is repeated with the UC4+

Spray Height Control system installed

for comparison and troubleshooting

purposes.

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