Norac UC4+ Roll Control Bedienungsanleitung

CASE IH 4260, 4410

Installation Manual

Spray Height Controller

Improving the competitiveness of Industry and Agriculture

throu

h Precision Measurement

Printed in Canada

Reorder P/N: UC4+BC+CS1-INST REV G (CASE IH 4260, 4410)

NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without

the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information

contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

TABLE OF CONTENTS

1INTRODUCTION ................................................................................................................................. 1

2GENERAL SYSTEM DESCRIPTION .................................................................................................. 2

3PARTS LISTS......................................................................................................................................... 3

4INSTALLATION PROCEDURE.......................................................................................................... 7

4.1 EXISTING SYSTEM CHECK ............................................................................................................... 7

4.2 BOOM SPEED TEST ......................................................................................................................... 7

4.3 WING SENSOR INSTALLATION ....................................................................................................... 9

4.4 MAIN LIFT SENSOR INSTALLATION .............................................................................................. 12

4.5 ROLL SENSOR INSTALLATION....................................................................................................... 13

4.5.1 Boom Frame Roll Sensor Mounting......................................................................................................................................14

4.5.2 Chassis Roll Sensor Mounting ................................................................................................................................................15

4.6 HYDRAULIC INSTALLATION.......................................................................................................... 16

4.6.1 Valve Assembly...........................................................................................................................................................................16

4.6.2 Valve Mounting ..........................................................................................................................................................................17

4.6.3 Hydraulic Plumbing ...................................................................................................................................................................18

4.7 ELECTRICAL INSTALLATION ......................................................................................................... 19

4.8 COMPLETING THE INSTALLATION ................................................................................................ 22

5ELECTRICAL REFERENCE – CABLE DRAWINGS....................................................................... 23

5.1 ITEM C02: 44668 –SENSOR BRANCH CABLE ............................................................................... 23

5.2 ITEM C02B: 44664 –CABLE UC4 CAN NODE DUAL.................................................................. 23

5.3 ITEM C03: 44656D –CABLE VALVE VARIABLE RATE DT ............................................................ 24

5.4 ITEM C10: 44650-39 –POWER CABLE GENERIC SELF-PROPELLED.............................................. 25

5.5 ITEM C11: 44651-03 –EXTENSION CABLE VALVE GENERIC........................................................ 26

5.6 ITEM C12: 44658-21 –INTERFACE CABLE UC4 BC C12 GP MAIN............................................. 27

5.7 ITEM C18: 44658-40 –INTERFACE CABLE UC4 BC C18 GP MAIN EXTENSION ......................... 28

1 INTRODUCTION

Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system

is manufactured with top quality components and is engineered using the latest technology to

provide operating features and reliability unmatched for years to come.

When properly used the system can provide protection from sprayer boom damage, improve

sprayer efficiency, and ensure chemicals are applied correctly.

Please take the time to read this manual completely before attempting to install the system. A

thorough understanding of this manual will ensure that you receive the maximum benefit from

the system.

YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or have

suggestions regarding the parts list or the installation procedure, please don’t

hesitate to contact us.

2 GENERAL SYSTEM DESCRIPTION

Figure 1 depicts the general system layout of the UC4+ Spray Height Controller system.

Figure 1 – System Components and General Location

NOTICE:

Every effort has been made to ensure the

accuracy of the information contained in

this manual. All parts supplied are selected

specially to fit the sprayer to facilitate a

complete installation. However, NORAC

cannot guarantee all parts fit as intended

due to the variations of the sprayer by the

manufacturer. Please read this manual

in its entirety before attempting

installation.

ATTENTION:

When installing the UC4+ System please be

aware that at a point in the installation your

sprayer booms will be inoperative until the

installation is complete. Any installation

procedure requiring boom movement

will need to be done first. Once the

hydraulics have been disconnected you

must complete the electrical installation

before the booms become operative.

3 PARTS LISTS

The parts that come with your UC4+ Spray Height Controller System are listed in Table 1. The item

number on the left side of this table references each part.

Please ensure that all parts in your kit are present before proceeding with your installation.

Table 1 – CASE IH 4260, 4410 Spray Height Controller System Parts

Item Part Number Name Quantity

B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1

B10 44700-06 BRACKET VALVE MOUNTING STD 1

B11 44743 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 1

B13 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 2

C02 44668 CABLE UC3 SENSOR BRANCH 1 AMP RECEPT 3 AMP PLUG BC 1

C02B 44664 CABLE UC4 CAN NODE DUAL 1

C03 44656D CABLE VALVE VARIABLE RATE DT 1

C10 44650-39 CABLE POWER GENERIC SELF-PROPELLED 1

C11 44651-03 CABLE EXTENSION VALVE GENERIC 1

C12 44658-21 CABLE INTERFACE UC4 BC C12 GP ALL 1

C18 44658-40 CABLE INTERFACE UC4 BC C13 GP MAIN EXTENSION 1

E01 4461BC+ UC4 PLUS BOOM CONTROL PANEL 1

E02 44631 UC4 ULTRASOUND SENSOR 3

E03 45000* UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE VER. 2 1

E04 45001* UC4 PLUS ROLL SENSOR VER. 2 1

H04 44862-08 HOSE ASSEMBLY 122R2-04 36 IN L 6FORX 6FORX 2

H06 44863-10 HOSE ASSEMBLY 122R2-06 60 IN L 6FJX 8FORX 2

H07 44863-25 HOSE ASSEMBLY 122R2-06 136 IN L 6FORX 6FORX 1

H08 44863-31 HOSE ASSEMBLY 122R2-06 106 IN L 6FORX 6FORX 1

H20 44865-04 HYDRAULICS FITTING KIT - CS1 1

M01 446BC+MAN7 OPERATOR MANUAL UC4+ SPRAY HEIGHT CONTROL 1

M10 UC4+BC+CS1-INST MANUAL INSTALLATION UC4+ CASE 4260, 4410 1

V01 44963D VALVE BLOCK ASSEMBLY 2 STATION CC/LS PROP DT 4 BOLT 1

* For systems purchased BEFORE October 1, 2011, the roll sensor part numbers are 44641 and 44642.

Table 2 - 44865-04 - Hydraulics Fittings Kit

Item Part Number Name Quantity Picture

F02 104369 PLUG - 6MBP 2

F03 104886 MALE ADAPTER - 8MOR 8MB 2

F04 104885 TEE ADAPTER - 8FORXR 8MORT 2

F05 44917 MALE ADAPTER - 6MB-6MOR MACHINED ORB 6

F06 104590 90 DEG ADAPTER - 6MOR 6FORX90 4

F07 104586 TEE ADAPTER - 6FORXR 6MORT 2

F08 103312 MALE ADAPTER - 6MB 6MJ 2

F09 44928 ORIFICE INSERT .047 IN ONE WAY 4

6 M B - 6 M OR X 90

SIZE IN

1/16TH'S

GENDER: MALE

OR FEMALE

90° ANGLE

SWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

The parts that come with your UC4+ System are shown below in their general installation

configuration.

Figure 2 – UC4+ Spray Height Controller Components

Figure 3 – Hydraulic Plumbing Schematic

The use of dielectric grease is not recommended on any NORAC electrical connections.

To ensure all stainless steel hardware does not gall or seize apply a light coating of the

supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex

Anti-seize lubricant is preferred, but other similar anti-seize products may be used.

4 INSTALLATION PROCEDURE

4.1 EXISTING SYSTEM CHECK

It is necessary to check the existing

system’s functionality before installing the

UC4+ system.

1. Drive your sprayer onto a flat piece of

land, with unobstructed boom

movement (e.g. no power lines).

2. Test that all boom functions operate

correctly. As you test each function

check it off in Table 3.

It is necessary to test the boom

functions in all directions

Table 3 – Hydraulic System Function

Check Sheet

BOOM FOLD

IN FOLD

OUT UP DOWN

LEFT

MAIN

RIGHT

ROLL* N/

*Some sprayers may not have this function.

4.2 BOOM SPEED TEST

IMPORTANT:

Raise/lower all boom sections several

times to warm up the hydraulic

system. Grease all moving parts for

consistent results.

1. Lower each boom and main section as

close to the ground as possible.

2. Set your sprayer at field working RPM

on the throttle and mark this value in

Table 4.

You will need a stopwatch or a

watch that displays “seconds”

for the next step.

3. Raise the LEFT boom from its extreme

LOW position to the very TOP of its

travel. Record the time this takes in

Table 4,“Trial #1” for “Left UP”.

4. Lower the LEFT boom from its extreme

HIGH position to the BOTTOM of its

travel. Record this time in Table 4,

Trial #1, for “Left DOWN”.

Be careful when lowering the

booms so they don’t hit the

ground.

5. Similarly, record two more time trials

(Trial #2 & #3) for the LEFT boom and

record in Table 4

6. Repeat Steps 1 through 5 for the

RIGHT, MAIN and ROLL functions.

Your sprayer may not have a

roll feature.

7. Average the three trials recorded for

each boom movement and record this

calculation in the “Average Time” slot in

Table 4.

8. These “Average Times” now represent

how quickly your system can react to

manual control. In Section 4.8, this

procedure is repeated with the UC4+

System installed for comparison and

troubleshooting purposes.

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