Norac U5 Bedienungsanleitung

Kverneland

(Fixed Geometry)

Installation Manual

RA02

Printed in Canada

Reorder P/N: UC5-BC-RA02-INST Rev H (Kverneland Fixed Geometry)

NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and

without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information

contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.

Contents

1Introduction.....................................................................................................1

2Technical Specifications.................................................................................2

3General UC5 System Layout.........................................................................3

4Kit Parts ...........................................................................................................4

5Pre-Install Checklist .......................................................................................6

6Ultrasonic Sensor Installation .......................................................................9

7Module Installation ...................................................................................... 12

8Software Setup............................................................................................. 13

9Cable Drawings ............................................................................................ 14

1Introduction

Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This

system is manufactured with top quality components and is engineered using the latest

technology to provide operating reliability unmatched for years to come.

When properly used the system can provide protection from sprayer boom damage, improve

sprayer efficiency, and ensure chemicals are applied correctly.

Please take the time to read this manual completely before attempting to install the system. A

thorough understanding of this manual will ensure that you receive the maximum benefit from

the system.

Your input can help make us better! If you find issues or have suggestions regarding the parts

list or the installation procedure, please don’t hesitate to contact us.

Every effort has been made to ensure the accuracy of the information contained in

this manual. All parts supplied are selected to specially fit the sprayer to facilitate

a complete installation. However, NORAC cannot guarantee all parts fit as

intended due to the variations of the sprayer by the manufacturer.

Please read this manual in its entirety before attempting installation.

2Technical Specifications

CAN ICES-3(A)/NMB-3(A)

This device complies with part 15 of the FCC Rules. Operation is subject to the following two

conditions: (1) This device may not cause harmful interference, and (2) this device must accept

any interference received, including interference that may cause undesired operation.

This equipment has been tested and found to comply with the limits for a Class A digital device,

pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable

protection against harmful interference when the equipment is operated in a commercial

environment. This equipment generates, uses, and can radiate radio frequency energy and, if not

installed and used in accordance with the instruction manual, may cause harmful interference to

radio communications. Operation of this equipment in a residential area is likely to cause

harmful interference in which case the user will be required to correct the interference at their

own expense.

This Class A digital apparatus complies with Canadian ICES-003.

Pursuant to EMC Directive – Article 9, this product is not intended for residential use.

Table 1: System Specifications

Supply Voltage (rated)

12VDC

Supply Current (rated)

Hydraulic Pressure (maximum)

3300 psi

Baud Rate 250 kbps

Clock Frequency (maximum)

96 MHz

Solenoid Valve PWM Frequency

300 Hz

Ultrasonic Sensor Transmit Frequency

50 kHz

Operating Temperature Range

0°C to 80°C

3General UC5 System Layout

Figure 1 illustrates the general layout of the UC5 system components:

Figure 1: General UC5 System Layout

4Kit Parts

4.1 Kit Overview

Figure 2: RA02 System Parts

The use of dielectric grease is not recommended on any NORAC electrical

connections.

To ensure all stainless steel hardware does not gall or seize apply a light coating of

the supplied Permatex Anti-seize grease to all threaded parts upon installation.

Permatex Anti-seize lubricant is preferred, but other similar anti-seize products

may be used.

4.2 List of Parts

Item Part Number Name Quantity

B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1

44210-05 CABLE UC5 NETWORK 14 AWG 5M (MOUNTED SPRAYERS)

43210-10 CABLE UC5 NETWORK 14 AWG 10M (TRAILED SPRAYERS)

43210-15 CABLE UC5 NETWORK 18 AWG 15M (BOOMS UP TO 24M)

43210-20 CABLE UC5 NETWORK 18 AWG 20M (BOOMS 27M TO 33M)

43210-25 CABLE UC5 NETWORK 18 AWG 25M (BOOMS OVER 36M)

C20 43240-28 CABLE UC5 INTERFACE CAN BUS (PIGTAIL) 1

C30 43250-11 CABLE UC5 BATTERY PIGTAIL 1

E01 43710 UC5 CONTROLLER MODULE 1

E05 43750 UC5 ULTRASONIC SENSOR 2

E10 43760 UC5 NETWORK COUPLER 3-WAY 1

E20 43764T UC5 NETWORK COUPLER 2-WAY WITH TERMINATOR 2

M01 UC5-BC-MANUAL-VT MANUAL UC5 OPERATORS (VIRTUAL TERMINAL) 1

M02 UC5-BC-RA02-INST MANUAL INSTALLATION UC5 KVERNELAND (FIXED GEOMETRY) 1

*C01

*C05

*NOTE: Only one set of cables C01 (Qty 1) and C05 (Qty 2) are included. The cable length is

determined by sprayer type.

5Pre-Install Checklist

The pre-install checklist is necessary to check the existing sprayer functionality and settings

before the installation.

1. Inspect boom suspension wear-pads for excessive wear and ensure the boom rotates freely.

2. Ensure the boom suspension is configured as a short-pendulum (hilly mode). Insert the

boom pin to constrain the long-pendulum suspension as shown in Figure 3.

Figure 3: Pin Location for Hilly Mode

3. Set the boom suspension to be critically damped (Figure 4). Adjust the boom springs and

dampers accordingly.

A) Unlock the boom, and push boom tip down approximately 75 cm (30 inches).

B) Hold the boom steady for a moment, and release.

C) Ensure the boom returns to its relaxed state as quickly as possible, with little to

no overshoot.

Figure 4: Boom Push Test: Critically Damped

4. Adjust the slant speed of the boom until the full stroke of the slant cylinder (not the boom)

is 6 seconds (Figure 5). This is the time required for the slant cylinder to travel from fully

extended to fully retracted, or vice-versa.

Figure 5: Setting the Slant Speed

5. Unfold the sprayer over a flat, unobstructed area (i.e. no power lines…etc.).

6. Ensure all boom-fold operations are functional (place a check mark in boxes in Figure 6).

7. Bring engine to field-operational RPM and record below.

8. Record the time (seconds) it takes for a full stroke for all boom functions. To ensure

repeatable measurements, take the average of 3 trials.

9. Not all sprayers will have the functions listed below in Figure 6.

Ensure the boom has sufficient travel so it does not contact the ground during

these tests.

6 Seconds

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