Norton C3120 Bedienungsanleitung

Owners

Manual

LARGE CONCRETE SAWS

MODELS:

C3120 C6120

C3126 C6126

C3130 C6130

C6136

FORM C6120 7/07

Model Serial Numbers are in a

Yr/Mo/Day/ Number Built Sequence

EX: 070211007 Means It was

Built Feb 11 2007 7TH saw bulit

WARRANTY

Norton warrants all products manufactured by it against defects in

workmanship or materials for a period of one (1) year from the date of

shipment to the customer.

The responsibility of Norton under this warranty is limited to

replacement or repair of defective parts at Norton's Indianapolis,

Indiana Distribution Center, or at a point designated by it, of such part

as shall appear to us upon inspection at such point, to have been

defective in material or workmanship, with expense for transportation

borne by the customer.

In no event shall Norton be liable for consequential or incidental

damages arising out of the failure of any product to operate properly.

Integral units such as gasoline engines, electric motors,batteries,

tires, transmissions, etc., are excluded from this warranty and are

subject to the prime manufacturer's warranty.

This warranty is in lieu of all other warranties, expressed or implied,

and all such other warranties are hereby disclaimed.

Important: Before placing equipment in operation, record the following

information.

MODEL:_________ SERIAL NO:___________

PURCHASE FROM:_____________________

ADDRESS:____________________________

CITY:_______ STATE:______ ZIP:________

TELEPHONE NO:_____________________ _

Before using this equipment, make sure that person using it

read and understand the instructions in this owners manual.

Table of Contents

CONTENTS PAGE

I. Preparation

A. Safety Precautions 4-6

B. Assembly 7

C. C31xx Specifications 8

C61xx Specifications 9

II. Operation

A. Blade Installation 10-13

Changing Blade Side 12

Multiple Mounted Blades 13

B. Aligning the Pointer 13-14

C. Controls and Functions 15-17

D. Water Supply 19

E. Operating The Saw 19-22

F. Cutting Technique 23-27

G. Lead-Off Adjustment 27-28

III. Maintenance

A. Engine 28-35

B. Air Filter 36-38

C31xx Air Filter 37

C61xx Air Filter 38

C. Bearings 39

D. V-Belts 40

E. Hydraulic Raise/Lower System 40-52

F. Transmission 52-53

G. Self-Propelling Unit 53-55

H. Electrical System Wiring Diagrams 56-60

IV. Parts List Section

A. Ordering Information 61

B. Blade Size Conversion Chart 62

B. Service Parts and Exploded View Parts Drawings 63-89

Read Owners Manual Before Use

Safety Alert Symbol: Information Following This Symbol Is Very

Important.

I. PREPARATION

A. Safety Precautions

Important! The following safety precautions must always be observed.

Hazard Symbols

Fuel (gasoline) is extremely flammable and its vapors can explode if

ignited. Store gasoline only in approved containers; in

well ventilated; unoccupied areas approved; and away

from sparks or flames. Do not fill the saw fuel tank

while the engine is hot or running. Do not start the

engine near spilled fuel. Never use the fuel as a cleaning agent

Engine components can get extremely hot from operation. To

prevent burns, do not touch the engine or related parts while the

engine is running or immediately after it is turned off. Never operate

the engine with any heat shields or guards removed.

Keep all guard in place when operating any piece of equipment

Keep hands, feet, hair, and clothing away from all rotating parts

Lethal Exhaust Gas: use only in well ventilated areas. Engine

exhaust gases contain poisonous carbon monoxide which is

odorless, colorless, and can cause death if inhaled. Avoid inhaling

exhaust fumes, and never run the engine in a closed building or

confined area

Never tamper with the governor components of settings to increase

the maximum speed. Severe personal injury and damage to the

engine or equipment or equipment can result if operated at speed

above maximum. Always obey the maximum speed rating of blade.

DO NOT LIFT THE SAW BY THE HANDLE BARS

Dust and Silica Warning

Grinding/cutting/drilling of masonry, concrete, metal and other materials can

generate dust, mists and fumes containing chemicals known to cause serious or

fatal injury or illness, such as respiratory disease, cancer, birth defects or other

reproductive harm. If you are unfamiliar with the risks associated with the

particular process and/or material being cut or the composition of the tool being

used, review the material safety data sheet and/or consult your employer, the

material manufacturer/supplier, governmental agencies such as OSHA and NIOSH

and other sources on hazardous materials and make certain to comply with all

product warnings and instructions for the safe and effective use of the material

being cut. California and some other authorities, for instance, have published lists

of substances known to cause cancer, reproductive toxicity, or other harmful

effects.

Control dust, mist and fumes at the source where possible. In this regard use

good work practices and follow the recommendations of the manufacturer/supplier,

OSHA/NIOSH, and occupational and trade associations. Water should be used for

dust suppression when wet cutting is feasible. When the hazards from inhalation

of dust, mists and fumes cannot be eliminated through engineering controls such

as vacuum and/or water mist, the operator and any bystanders should always wear

a respirator approved by NIOSH/MSHA for the material being cut.

Use Approved:

Eye Protection Hearing

Protection Respiratory

Protection Head Protection

A. Safety Precautions

1. Before mounting any blade on the saw: the blade should be inspected for

any damage which might have occurred during shipment, handling or

previous use.

2. The blade collars and arbors should be cleaned and examined for damage

before mounting the blade.

3. The blade must be properly fitted over the arbor with the drive pin on the

outside collar projecting through the drive pin hole on the blade and

inside collar.

4. The blade shaft bolt which is a left hand thread bolt on the operator’s right

hand side and right hand thread on the operator’s left hand side must be

tightened securely against the outside blade shaft collar.

5. The blade must be operated within the specified maximum operating speed

listed on the blade.

6. Turn water control valve to full to provide adequate coolant (5 to 8 gallons

per minute) for diamond blades and wet cutting abrasive blades.

Insufficient coolant could result in severe blade breakage or diamond

segment separation.

7. The blade guard must be in place with the nose guard down and locked

when the saw is running.

8. The operator should wear safety glasses and any other appropriate safety

equipment.

9. When starting the saw, the operator should stand away and to the side of

the blade.

10. If for any reason the saw should stall in the cut, raise the blade out of the

cut. Check the outside blade shaft collar and nut for tightness. Inspect

the blade for damage before restarting the saw. Use caution when

resuming a cut. Be certain that the blade is in alignment with the

previous cut.

11. During cutting operations do not exert excess side pressure on the

handles as a method of steering. Do not force the blade into the cut by

lowering the blade too fast or by pushing the saw too fast.

You Are Responsible For Your Safety!!!

I. PREPARATION

B. Assembly

Norton concrete saws are shipped partially assembled to protect parts of the saw

which are subject to damage in transit. To prepare the saw for operation the

following procedure is required.

1. Inspect the saw for shipping damage. If any damage is found, contact the

shipper immediately and file a freight claim. The Norton Company is not

responsible for any freight-related damages.

2. Remove the saw from the pallet.

3. Place the one handle bars into each of the Handle Bar Retaining Hole

located on the rear left and rear right hand sides of the console. NOTE:

Never lift the saw by the Handle Bars.

4. Insure that the On/Off key is in the OFF position.

5. Remove the rear console cover and check the Battery for Electrolytes

NOTE: Batteries are shipped with out Electrolytes.

Warning: The electrolyte is sulfuric acid. Read and observe all

instructions and safety precautions on container. Wear

safety goggles while handling and pouring the electrolyte.

The electrolyte should be added to the battery in an area

where running water is quickly available for rinsing, should it

come in contact with the body. Before disposing of the container, empty

and rinse thoroughly with water.

6. Attach the Red Battery Cable to the Positive Battery Terminal and attach

the Black Battery Cable to the Negative Battery Terminal.

7. Reattach the Rear Console Cover.

8. Make sure the hydraulic pump is filled with fluid (See section on hydraulic

pumps).

9. Check the engine oil. The engine has been filled with oil and test run at the

factory and should not require the addition of oil. Oil capacity of crankcase

is 6.4 U.S. quarts (6.1 liters).

10.Fill the fuel tank with Diesel fuel. NOTE: Units are shipped with out fuel.

11.Attach the Muffler and Muffler Retaining Clamp.

Read and understand the remaining sections of this Owners Manual.

NOTE: Do not install the blade until it is time to use the saw. ANSI

regulations prohibit the transportation of any concrete saw with the

blade installed.

C. C31xx Concrete Saw Specifications

Dimensions/Weight C61xx

Length (Transport) 58 inch(1,473 mm)

Width 36 inch (914 mm)

Height 55 inch (1,397 mm)

Weight Crated 1,530 lbs (694 kg)

Weight Uncrated 1,420 lbs (644 kg)

Engine

Engine Mfg. Deutz

Model F2L2011

Spec No. 7483

Number of Cylinders 2

Engine Type Naturally Aspirated

Bore 3.7 inch (94 mm)

Stoke 4.4 inch (112 mm)

Compression Ratio 19:1

Displacement 94.8 in^3 (1,554 cm^3)

Horse Power 31 HP (23.1KW

Max Torque 100.3 lbs-ft (136 Nm)

Cooling System Air

Oil Capacity 8.45 qt (8 liters) approx.

SAE Oil Type 20 W 20

Fuel Capacity with Filter 9 Gallons (34 liters)

Fuel Type Diesel

Low Oil Sensor Yes

Air Filtration Three Stage Deutz

Characteristics

Blade Size Maximum Depth Blade Shaft RPM

20 inch (508 mm) 8-5/8 inch (219 mm) 2125 RPM

26 inch (660 mm) 10-5/8 inch (270 mm) 2050 RPM

30 inch (762 mm) 12-5/8 inch (321 mm) 1970 RPM

Arbor Bore 1 inch (25.4 mm)

Depth Control Electro-Hydraulic

Depth Lock Standard

Depth Gauge Standard

Number Of V-Belts 10 Grooves (qty=2 Five (5) Groove Powerband)

Belt Type 5/3VX600 Powerband

Blade Guard Type Hinged, All Steel Construction

Right or Left Side Cutting Yes

Lifting Bale Built In

Front Wheel Size (DxWxB) 8” x 3” x1” (203 x 76 x 25.4mm)

Rear Wheel (DxWxB) 10” x 3” x 1-1/4” (254 x 76 x 31.7mm)

Handle Bars Yes

Water Hose Connector Standard Garden Hose With Flow Control Valve

C. C61xx Concrete Saw Specifications

Dimensions/Weight C61xx

Length (Transport) 58 inch(1,473 mm)

Width 39-3/4 inch (1,010 mm)

Height 55 inch (1,397 mm)

Weight Crated 1,590 lbs (721 kg)

Weight Uncrated 1,540 lbs (700 kg)

Engine

Engine Mfg. Deutz

Model BF3L2011

Spec No. 7482

Number of Cylinders 3

Engine Type Turbo Charged

Bore 3.7 inch (94 mm)

Stoke 4.4 inch (112 mm)

Compression Ratio 17.5:1

Displacement 142.2 in^3 (2,331 cm^3)

Horse Power 61 HP (45.5 KW)

Max Torque 100.3 lbs-ft (136 Nm)

Cooling System Air

Oil Capacity with Filter 8.45 qt (8 liters) approx.

SAE Oil Type 20 W 20

Fuel Capacity 9 Gallons (34 liters)

Fuel Type Diesel

Low Oil Sensor Yes

Air Filtration Three Stage Sy-Klone

Characteristics

Blade Size Maximum Depth Blade Shaft RPM

20 inch (508 mm) 8-5/8 inch (219 mm) 2560 RPM

26 inch (660 mm) 10-5/8 inch (270 mm) 2469 RPM

30 inch (762 mm) 12-5/8 inch (321 mm) 2194 RPM

36 inch (914 mm) 14-5/8 inch (371 mm) 1340 RPM

48 inch (1219 mm) 20 inch (508 mm) 800 RPM

Arbor Bore 1 inch (25.4 mm)

Depth Control Electro-Hydraulic

Depth Lock Standard

Depth Gauge Standard

Number Of V-Belts 10 Grooves (qty=2 Five (5) Groove Powerband)

Belt Type 5/3VX600 Powerband

Blade Guard Type Hinged, All Steel Construction

Right or Left Side Cutting Yes

Lifting Bale Built In

Front Wheel Size (D x W x B) 8” x 3” x1” (203 x 76 x 25.4mm)

Rear Wheel (D x W x B) 10” x 3” x 1-1/4” (254 x 76 x 31.7mm)

Handle Bars Yes

Water Hose Connector Standard Garden Hose With Flow Control Valve

II. OPERATION

Read and understand this manual before running or

using the machine!

A. Installing the Blade

1. Insure that the Ignition Power Key Switch is in the OFF position and then

insert the Blade Shaft Locking Pin into the Blade Shaft Locking hole.

2. Remove the blade shaft screw, (NOTE: Operator’s Right side is a left

hand thread and the Operator’s Left side is right hand thread), and

remove the outside collar.

3. Clean off any foreign particles on the clamping surfaces of both collars

and on the mounting surface of the blade and inspect the both collars for

any damage and also inspect the drive pin for damage. Replace any

damage collars or pins before using the machine.

4. Inspect the blade for any damage, cracks, burnt or blue areas, missing

segments, and roundness of blade. Also inspect the arbor hole and

drive pin hole to insure both are round. If any problems are found do not

use the blade. In addition check that the blade is the correct

specification for the application.

5. Place the blade on the blade shaft, lining up the drive pin hole in the

blade with the drive pinhole in the inside collar. NOTE: Diamond blades

are direction dependent so verify the direction of rotation of the blade.

The machine will rotate the blade into the work surface (down cut).

Place the blade guard in position and insert the blade guard retainer pin.

Never operate the saw without the blade guard or blade guard retainer

pin in position See the following diagram Blade Shaft Installation on

page 10.

6. Slide the outside blade shaft collar onto the blade shaft. The drive pin on

the outside collar must project through the drive pin hole in the blade and

into the inside collar.

7. Tighten the blade shaft screw (counter-clockwise for the Operator’s

Right Hand side and clockwise for the Operator’s Left hand side) with

the 5/8” Flat Washer and 5/8 Lock Washer securely against the outside

collar and remove the Blade Shaft Locking Pin.

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