Norton Clipper CS1 P13 Bedienungsanleitung

CS1 P13

OPERATING INSTRUCTIONS

The undersigned manufacturer:

SAINT - GOBAIN ABRASIVES S.A.

190, BD J.F. KENNEDY

L- 4930 BASCHARAGE

Declares that this product:

Floor saw (Code):

CS1 P13 HONDA Cyclonic (70184624214)

CS1 P13 HONDA Cyclonic Ø500 (70184629389)

is in conformity with the following Directives:

•European Machinery Directive 2006/42/EC

•Electromagnetic Compatibility Directive 2004/108/EC

and European standard:

•EN 13862 – Floor cutting-off machines – Safety

Pierre Mersch

Business Manager Machines Europe

Declaration of conformity

CS1 P13

OPERATING INSTRUCTIONS

1Basic Safety Instructions 6

1.1 Symbols 6

1.2 Machine plate 7

1.3 Safety instructions for particular operating phases 7

2General description of the CS1 8

2.1 Short description 8

2.2 Layout 8

2.3 Technical data 9

3Assembly and commissioning 10

3.1 Tool assembly 10

3.2 Water cooling system 10

3.3 Starting the machine 11

4Transport and Storing 12

4.1 Securing for transport 12

4.2 Transport procedure 12

4.3 Long period of inactivity 12

5Operating the CS1 13

5.1 Site of work 13

5.2 Cutting method 13

6Maintenance and service 14

6.1 Maintenance of the machine 14

6.2 Maintenance of the engine 15

7Faults: causes and cures 18

7.1 Fault-finding procedures 18

7.2 Trouble-shooting guide 18

7.3 Customer service 18

1 Basic Safety Instructions

The CS1 is exclusively designed for the cutting of floors made of asphalt, green and cured

concrete (reinforced or not) as well as of industrial cement.

Uses other than the manufacturer's instructions shall be considered as contravening the

regulations. The manufacturer shall not be held responsible for any resulting damage. Any risk

shall be borne entirely by the user. Observing the operating instructions and compliance with

inspection and servicing requirements shall also be considered as included under use in

accordance with the regulations.

1.1 Symbols

Important warnings and pieces of advice are indicated on the machine using symbols. The

following symbols are used on the machine:

Read operator’s instructions Ear protection shall be worn

Rotation direction of the blade Never move the machine with the blade

running idle.

Emergency Stop Rotation direction of the blade

Danger: risk of cut

1.2 Machine plate

Important data can be found on the following plate located on the machine:

1.3 Safety instructions for particular operating phases

Before commencing work

•Before commencing work, make yourself familiar with the working environment at the place

of use. The working environment includes: obstacles in the area of work and manoeuvre,

the firmness of the floor, necessary protection at the site relating to public thoroughfares and

the availability of help in the event of accidents.

•Check for correct mounting of the blade regularly.

•Immediately remove damaged or badly worn blades, as they endanger the operator whilst

rotating.

•Always cut with the blade guard in position.

•Only fit NORTON diamond blades to the machine! The use of other tools can damage the

machine!

•Attention is drawn to the use of BS2092 safety goggles in conformity with specified

Processes No.8 of the Protection of Eyes Regulation 1974, Regulation 2(2) Part 1.

•For security reasons, never leave the machine unattended, untied or unlocked.

While the engine is running

•Do not move the machine whilst the blade is running idle.

•Do not run the machine without the security guards in place.

•Apply cooling water continuously whilst cutting and in good time!

Diesel powered machines:

•Always use the fuel advised.

•In confined areas, exhaust gases should be evacuated and the job site properly aerated.

•Diesel machines, which by their nature emit toxic exhaust gases, must not be used in places

prohibited by the Health at Work Act 1974 or which are prohibited by Factory Inspectors or

Safety Officers.

•Diesel is flammable. Before filling the tank, shut down the engine, extinguish all open flames

and do not smoke. Take care that no diesel is spilled on any motor part. Always wipe up

spilled fuel.

Machine type Serial number Power Safety standard Blade speed

Machine Model Machine Code Bore diameter

Max. blade diameter

Year of productionWeight

2 General description of the CS1

Any modification, which could lead to a change in the original characteristics of the machine,

may be done only by Saint-Gobain Abrasives S.A. who shall confirm that the machine is still in

conformity with the safety regulations. Saint-Gobain Abrasives S.A. keeps the right of making

technical or design modification without prior notification.

2.1 Short description

The Floor Saw CS1 you have chosen,is used for small repair works in concrete and asphalt,

for cutting induction loops and installing cables as well as for cutting expansion joints. It can be

used for either wet or dry cutting operations. Being of small construction, it can be transported in

a car or van. The water container is enclosed in the frame. All component parts on the CS1 are

assembled to a high quality standard, ensuring long life, reliability and a minimum of

maintenance. Special types of blades are available for asphalt, green concrete, cured concrete

(reinforced or not) as well as for industrial cement flooring.

2.2 Layout

Made of jig welded open profile steel, the CS1 is stable but at the same time, easily

transportable.

The one-piece blade guard (1) fully protects the operator and his working environment. It is

firmly fixed to the main frame but can be opened by rotation to change blades.

A manually operated hand wheel mechanism (2) enables graduated depth setting. Turning the

hand wheel clockwise or anti-clockwise will lower or raise the cutting blade.

The pivoting frame (3), hinged on the rear axle, is supporting the engine, the blade shaft

assembly, and the protecting guards. Four heavy-duty belts drive the blade.

The precisely manufactured blade shaft is fitted into two heavy-duty self-aligning pillow block

bearings, including grease nipples. A four-belt taper lock pulley is fitted on one end. The shaft is

reduced to 25,4mm at the other end, allowing an inner flange complete with dowel pinholes to

be fixed.

The steel belt guard (4) is bolted to the mainframe of the machine. It is covering the four drive

belts and pulleys for protection of the environment while the machine is running. The pointer (5)

allows the operator to make precise cut easily.

The Honda GX390 engine (6) is connected to an emergency shut down switch (7) on the board

of the machine. This allows an immediate stop of the machine in case of danger. The water

cooling system (8) is composed of a 70 litres water tank, a water tank tap and two water nozzles

on the blade guard ensuring adequate flow of water to both sides of the blade.

2.3 Technical data

Engine Honda GX390, 4 strokes, 1 cylinder, 13HP (9,6kW)

Fuel

Automotive unleaded gasoline

Oil

Honda 4-Stroke, or equivalent high detergent, premium quality

motor oil certified to meet or exceed U.S. automobile

manufacturer’s requirement for service classification SG, SF. (SG,

SF designated on the oil container).

SAE 10W-30 recommended

Starter Manual pull chord

Air filter Dual type (machine type 99277, 99556, 99557, and 99558)

Cyclone type (machine type 99939)

Max. blade diameter 500 mm

Bore 25,4 mm

Max. cutting depth mm 190 mm

Flange diameter 115 mm

Blade shaft speed 2600 min

-1

Driving belts 4

Water tank 70 l

Machine dimensions

(length x width x height) 1088x580x925mm

Weight 140 kg

Max. operating weight 220 kg

Sound pressure level 89 dB (A) following ISO EN 11201

Sound energy level 105 dB (A) following ISO EN 3744

3 Assembly and commissioning

Before beginning the work with the CS1, you have to assemble some parts.

3.1 Tool assembly

Only use NORTON blades with the CS1.

A blade with a maximum diameter of 500 mm can be fitted. All tools used must be selected with

regard to their maximum permitted cutting speed for the machine’s maximum permitted rotation

speed.

Before mounting a new blade, switch the machine off.

To mount a new blade, follow these steps:

•Turn the wheel until the cutting head is in the raised position.

•Loosen the screw maintaining the blade guard with the 19mm wrench, and turn it open.

•Loosen the hexagonal nut, which holds the removable outer flange with the 36mm wrench.

•Remove the outer flange.

•Clean the flanges and blade shaft and inspect for wear.

•Mount the blade on the shaft ensuring that direction of rotation is correct. Wrong direction of

rotation blunts the blade quickly.

•Replace outer blade flange.

•Tighten hexagonal nut with spanner supplied for this purpose.

•Close the blade guard.

The blade bore must correspond exactly to the blade shaft. Cracked or damaged bore is

dangerous for the operator and for the machine.

3.2 Water cooling system

Fill the water tank with clean water.

Open water-tap (note that handle on water-tap should be in line with water-flow).

Ensure that water is flowing freely in the circuit and delivered adequately to both sides of the

blade, as insufficient water supply may result in premature failure of the diamond blade.

In case of frost, empty the water cooling system.

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