Opticon LPN5627 Bedienungsanleitung

User’s Manual

LPN5627, LPR5627 (Raster)

Miniature High Speed Laser

Fixed Position Scanner

Manual No. 25-ULPNR101-03

February, 2003

8 Olympic Drive

Orangeburg, NY 10962

Tel 845.365.0090

Fax 845.365.1251

www.OpticonUSA.com

Contents

Section 1 Introduction and Getting Started 1

Product Overview 1

Quick Start-Up Procedure 1

Section 2 Technical Specifications 2

Physical Specifications 2

Symbologies Supported 2

Optical Specification 2

Pitch 3

Skew 3

Tilt (rotation) 3

Curvature 4

LPR5627 Raster Pattern 4

Electrical Specification 5

RS232 Communications Specifications 5

Connector Pin Outs 5

Environmental Specifications 6

Ordering Information 6

Section 3 Positioning the Scanner 7

Achieving Optimum Performance 7

Measuring Scanner Performance 9

The Read Rate Test 9

Tips for Achieving High Throughput 11

Tips for Insuring Highest Data Integrity 11

Tips for Verifying the Presence of a Bar Code 12

Section 4 Configuring the Scanner 13

Configuring the Scanner 13

Default Setting 13

Section 5 Application Engineering Support 14

Common Causes of Poor Performance 14

Section 6 Laser Labeling 15

Section 7 Service and Maintenance 15

Appendix A How to Program the Scanner 17

Appendix B Computer Programming Commands 19

Appendix C Bar Code Programming Commands 24

Appendix D Dimensional Drawings 61

Appendix E Optical Performance 62

Organization of this Manual

This manual provides the necessary instructions for installing and using the Opticon LPN5627 and

LPR5627 Fixed Position Scanners. The manual is organized as follows:

Section 1 Introduction and Getting Started

Describes the general operation of the LPN5627 and LPR5627 scanners. Also provides a

Quick Start-Up Procedure that allows you to begin using the scanner immediately.

Section 2 Technical Specifications

Provides complete specifications, including mechanical details, optical performance,

RS232 communications and other technical data.

Section 3 Positioning the Scanner for Optimum Performance

Provides detailed instructions and tips for mounting and positioning the scanning to

obtain the best scanning performance. Application Notes describe guidelines for

maximizing specific characteristics.

Section 4 Configuring the Scanner

Describes how various parameters can be programmed to customize the scanner for

your specific application.

Section 5 Application Engineering Support

Discusses the most common questions and concerns when adapting the LPN5627 and

LPR5627 scanners in your application.

Section 6 Scanner Labels

Discusses the various labels on the product required by CDRH.

Section 7 Scanner Servicing and Maintenance

Discusses maintenance and cleaning procedures.

Appendix A How to Program the Scanner

Appendix B Computer Programming Commands

Appendix C Bar Code Programming Commands

Appendix D Dimensional Drawing

Appendix E Optical Performance

Manual No. 25-ULPNR101-03; Feb, 2003 LPN5627 / LPR5627 Laser Fixed Mount

Scanner

Page 1

Section 1

Introduction and Getting Started

Product Overview

The LPN5627 and LPR5627 (Raster) Fixed Position Scanners are miniature, 500 scan per second, laser

bar code readers designed to be easily incorporated into host equipment. The high scan speed and small

physical size make the scanner easy to integrate into any hardware design. Durability and reliability are

assured.

Advanced microprocessor technology coupled with Opticon’s proven decoding algorithms result in high

speed operation with superior accuracy. The scanners are fully programmable allowing the user to

customize parameters including changing communication settings, selecting symbologies, adding prefixes

and appending suffixes. Programmable settings can be downloaded from the host CPU or computer

directly to the scanner.

The scanners are encased in compact, rugged metal enclosures. The compact size permits installation in

the tightest areas allowing great flexibility in mounting and positioning the scanner for optimum

performance.

Quick Start-Up Procedure

This section is for those who wish to start using the scanner before reading the complete manual. Only a

few steps are needed to make the scanner operable.

A Developers Evaluation and Test board is available to allow rapid installation of the scanner

Connect the scanner min-DIN connector to the board

Using the DB9 extension cable, connect the board to a DB9 serial port, such as COM 1 on you PC.

Be sure your PC or host device is running an application such as HyperTerminal that will accept

serial input.

The default communications parameters of the scanner are 9600 baud, 1 Start/Stop Bit, 8 Data bits,

No Parity, No Handshaking, No Flow Control) See Users Manual for details on establishing or

changing communications parameters.

Plug the 5V DC power supply into the jack on the board

There is a trigger test button on the scanner. There is a trigger button on the Evaluation and Test

board as well.

That’s it. Your PC and the scanner should now communicate.

To verify that the scanner and the PC are communicating properly, send the following command from

your PC keyboard to activate the scanner’s buzzer.

Send the command: <Escape> V5 <Carriage Return>

Note: Be sure to use capital letters, e.g. “V5”, not “v5”.

The buzzer should sound, indicating that good communications have been established

To test the scanner, press the trigger test button on the scanner itself or on the evaluation board. A red

laser light will be visible. Do not stare into the laser light.

Manual No. 25-ULPNR101-03; Feb, 2003 LPN5627 / LPR5627 Laser Fixed Mount

Scanner

Page 2

This Quick Start-Up procedure will get you started. However, to best understand the full capabilities of

this scanner, you should read the complete manual.

Section 2

Technical Specifications

Physical Specifications

Case Material Zinc-die cast

Dimensions 1.9 x 1.5 x 0.9 in (WxDxH) (47.4 x 37.2 x 23 mm)

Weight 2.9 oz (80 grams ) w/o cable

Cable Length 6.5 Feet (2000 mm)

Connector 9-pin Male MiniDIN connector

Mounting 2 threaded (M-3) mounting holes

(not to extend more than 3 mm into the case)

Symbologies Supported

♦Codabar (NW-7)

♦Code 39

♦Code 93

♦Code 128

♦Industrial 2 of 5Interleaved 2 of 5

♦MSI / Plessey

♦WPC (UPC / EAN / JAN)

♦IATA

Optical Specifications

Scan Rate 500 scans per second ±10%

Light source 650 ±10nm visible laser diode

Narrow Bar Resolution 6 mil (0.15mm) at 0.9 PCS

Minimum PCS 0.45 (min. background reflectance of 70%)

Reading Distances LPN5627 (Specification) *

Bar Code Density

Near

Distance

Far

Distance

40 mil (1.00 mm) 2.3” 12.6”

20 mil (0.50 mm) 2.3” 10.8”

10 mil (0.25 mm) 2.3” 7.5”

6 mil (0.15 mm) 3.5” 4.7”

* measured from front edge of scanner

Reading Distances LPR5627 (Raster – Specification) *

Bar Code Density

Near

Distance

Far

Distance

40 mil (1.00 mm) 2.3” 10.6”

20 mil (0.50 mm) 2.3” 9.1”

10 mil (0.25 mm) 2.3” 6.7”

6 mil (0.15 mm) 3.5” 4.3”

* measured from front edge of scanner

Manual No. 25-ULPNR101-03; Feb, 2003 LPN5627 / LPR5627 Laser Fixed Mount

Scanner

Page 3

Pitch

Recommended operation (α) at + 60 degrees or less

Avoid specular reflection in the dead zone (hatched).

Skew

β= 0 to 6°

(h = 35.4 mm, α2= 10°,

θ= 0°, R = ∞)

Tilt (Rotation)

Height

barcode

Hatched No-Read

Specular Zone

+5 °

- 10 °

Recommended operation (β) + 25 degrees

BCD

Recommended operation (θ) + 25 degrees (Barcode aspect ratio allowing laser to cover all bars).

Manual No. 25-ULPNR101-03; Feb, 2003 LPN5627 / LPR5627 Laser Fixed Mount

Scanner

Page 4

Curvature

LPR5627 Raster Pattern

Raster sweep pattern as seen from front of scanner

Subtends a 1°angle from top to bottom of raster (at the centerline) as measured from the scanner.

JAN 13: R = 30 mm (1.2" ) or

JAN 8: R= 20 mm (0.8") or

Where: PCS 0.9, h = 35.4

α2 = 10°,

= 0°

Jan 13: R = 20 mm (0.8”) or

Jan 8: R = 15 mm (0.6”).

Where: PCS 0.9, h = 100 mm,

Pitch=15°, Skew=0°, Tilt=0°

Manual No. 25-ULPNR101-03; Feb, 2003 LPN5627 / LPR5627 Laser Fixed Mount

Scanner

Page 5

Electrical Specifications

Operating Voltage +5VDC + 10%

Current

Operating 150mA idle; 350 mA max. (Laser ON)

Surge 2.5 A max.

RS232 Communications Specifications

RS232 Data Transmission Format

Parameter Default Optional Settings

Timing Asynchronous

No. of Start Bits 1 bit

No. of Stop Bits 1 bit 1 or 2 bits

No of Data Bits 8 bit 7 or 8 bits

Parity None Odd / Even / None

Baud Rate 9600 baud 300 to 38,400 baud

Handshaking None Hardware / Software/ None

RS232 Transmit / Receive Character Format

TXD/

RXD

Start

Bit LSB

7 or 8

Data Bits MSB

Parity

Bit

Stop

Bit

RS232 Data Format

Transmit Decoded Data CR

ESC Command CR

Receive STX Command ETX

RS232 Signal Level

Signal Name In / Out Mark/Off Space/On

TXD Out -5 to -15 +5 to +15

RXD In -3 to -15 +3 to +15

Connector Pin-outs

9 pin Male Mini-Din Connector

Pin No. Signal Color Direction

1 Trigger Brown Input

2* Good Read Yellow Output

3* Bad Read Orange Output

4CTSBlueInput

5RTSGrayOutput

6RDWhite-

7 SD Green

8+5V Red-

9 Signal Ground Black

* NPN o

en collector

rated at 24 VDC

30 mA maximum

Manual No. 25-ULPNR101-03; Feb, 2003 LPN5627 / LPR5627 Laser Fixed Mount

Scanner

Page 6

Environmental Specifications

Temperature

Operating +32 to +113°F (0°to +45°C )

Storage +14 to +140°F (-10°to +60°C)

Humidity (non- condensing)

Operating 20 to 85%

Storage 20 to 90%

Dust/Water Designed to meet IP54

Ambient Light Fluorescent or incandescent: below 5 kilolux

Ordering Information

Part No. Model

LPN5627RR1S-048* Front View (Linear)

LPR5627RR1S-048* Front View (Raster)

* Where "-048" is standard configuration. Other configurations are available as required.

Developer’s Test and Evaluation Kits (LPN-5627R101-SK1 and for the raster configuration

LPR-5627R101-SK1) are available that contain all the items needed to install and evaluate the scanners.

These kits include:

Scanner

Engineering Test & Evaluation Board

5V Power Supply

Extension Cable

User Manual

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