Panasonic MC-CG381-AU21 Bedienungsanleitung

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Order No.VCB0807013CE

Vacuum Cleaner

Model No.

MC-CG381-AU21

Product Color :Sporty blue

Destination :USA

TABLE OF CONTENTS

PAGE PAGE

1 Specifications ----------------------------------------------------- 2

2 Location of Controls and Components ------------------- 3

3 Troubleshooting Guide ----------------------------------------- 5

4 Disassembly and Assembly Instructions ---------------- 6

4.1. Dust box cover assembly removal -------------------- 6

4.2. Separate the upper and lower body units ----------- 6

4.3. Removal of the cord reel U------------------------------ 7

4.4. Removal of the P.C.B. ass'y and motor -------------- 8

5 Wiring Connection Diagram ---------------------------------10

6 Exploded View and Replacement Parts List -----------11

6.1. EXPLODED VIEW (ATTACHMENTS) --------------11

6.2. PARTS LIST (ATTACHMENTS) ----------------------12

6.3. EXPLODED VIEW (BODY UNIT) --------------------13

6.4. PARTS LIST (BODY UNIT) ----------------------------14

6.5. PACKING INSTRUCTIONS----------------------------15

6.6. PACKING LIST--------------------------------------------16

1 Specifications

Model No. MC-CG381-AU21

Power source 120 V~60 Hz

Current 10 Amps

Power control O

Extension wand Metal x 2

Dimensions (WxLxH)mm 240x350x250

Net weight 3.8kg

Multipurpose accessory O

2 Location of Controls and Components

3 Troubleshooting Guide

CONDITION CHECK POINT METHOD OF INSPECTION TRANSACTION

Motor fails to rotate

(no noise is heard at all)

Motor fails to rotate

(no noise is heard at all)

Power supply cord Check power supply cord continu-

ity.

If there is no continuity, replace the

cord reel patition unit.

Fuse of P.C.B. Ass’y

(125V, 15A)

Check fuse continuity. If there is no continuity, replace

P.C.B. Ass’y.

Motor continuity Check the conduction between the

terminals of the motor.

If there is no continuity, replace the

or motor.

ON/OFF Switch Check continuity across switch

connections

If there is no continuity, replace

P.C.B. Ass’y.

Power supply cord Check power supply cord continu-

ity.

If there is no continuity, replace the

cord reel patition unit.

P.C.B. Ass’y Check the internal parts for any-

thing unusual. (burn-out, melt-

down, etc.)

If anything is found unusual,

replace the P.C.B. assembly with

new one.

Motor runs but there is no suction Hose or Suction inlet, Extension

wand and nozzle

Check whether or not the specified

components are clogged with for-

eign substances.

If there is any blockage, remove it.

Dust bog / Secondary filter Check if dust bag is full or Second-

ary filter is choked up.

If dust bag is foll, replace with a

new one. If Secondary filter is

choked up, remove and clean it out

or replace.

Noise or vibration Motor fan Check dust accumulated in motor

fan (it could happen if the vacuum

cleaner has been used without cen-

tral filter).

If there is dust accumulated in the

motor fan, replace the motor and

check filter condition. (never try to

dismantle the motor fan)

The motor output cannot be

changed.

(The motor always rotates at full

speed.)

P.C.B. ass’y Check whether or not T1 and T2 of

the Triac on the P.C.B. ass'y are

short-circuited.

If they are short-circuited, then

replace the P.C.B. ass'y.

The motor output cannot be

switched.

• The MIN/MAX cannot be

switched.

• The switch cannot be turned on.

• The motor always rotates at the

MIN speed.

Switch and the limit switch on

the P.C.B. Ass'y

Verify the conductivity of both

switches.

If any of the switches is not conduc-

tive, then replace the switch or the

P.C.B. Ass’ y (with a limit switch)

accordingly.

4 Disassembly and Assembly Instructions

Important notice: Before replacing any components, make sure to turn OFF the vacuum cleaner.

Remove the power plug from the outlet.

* Caution:

1. Do not attempt to modify the machine, parts, etc. when marking repairs.

2. Even if a wire is partially disconnected, do not attempt to repair and/or connect it when a wired unit is available as

service parts. Replace the overall section with a new wired unit.

3. Pull out and/or insert the fastening terminal without twisting it.

4.1. Dust box cover assembly

removal

1. Insert a flat-blade screwdriver between the dust box lid

and its fitting section on the body and move it in the direc-

tion of the arrow to remove the dust box lid from the body.

4.2. Separate the upper and lower

body units

1. Set the body sideways and remove the two screws fixing

the upper body U from the bottom.

2. Remove the two screws fixing the upper body.

3. Lift the upper body U to separate it from the lower body.

4.3. Removal of the cord reel U

1. Remove the potentiometer knob, gasket B and switch

cover U.

2. Lift the cord reel partition ass'y from the lower body.

3. Remove the two lead wires connected to the cord reel

partition ass'y.

a. Remove the terminal connected to the P.C. B. U.

b. First, remove either of the terminals connected to the

switch.

* Caution:

Pull out the fastening terminal without twisting it.

Pull out by holding down the section indicated by

an arrow.

4. Remove the cord reel partition ass'y.

5. Push the brake lever and loosen the spring winding the

cord (loosen the pre-winding).

* Caution for re-assembling: There are four pre-wind-

ings.

6. Remove the screw fixing the cord reel U and the body

partition U.

7. Remove the cord reel U.

4.4. Removal of the P.C.B. ass'y

and motor

1. Remove the motor case U with the motor and the P.C.B.

ass'y fitted from the lower body.

2. Remove the P.C.B. ass'y from the motor case U.

3. Remove the motor support front from the motor and then

the thermal protecter inserted into the motor case U.

4. Remove the lead wire, from the P.C.B., connected to the

motor ass'y terminal.

The P.C.B. Ass'y is removed simultaneously.

5. Remove the noise supporessor, motor support rubber

(rear), and motor support rubber (front).

* Precautions for re-assembly

Tape is pasted on the lead wire terminals of compo-

nents on the P.C.B. Ass'y.

The tape must not be removed when components are

replaced.

If the tape is removed by mistake, then use tape for

servicing.

Servicing component part number: AMC56L-1800P

Component name: Gasket V

5 Wiring Connection Diagram

MODEL MC-CG381

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