Panduit CTFP-100 Bedienungsanleitung

CTFP-100

PA29444A01

Rev. 02 3-2019

BENCHMOUNT PNEUMATIC CRIMPING PRESS

OPERATING INSTRUCTIONS

Original Instructions

TO REDUCE THE RISK OF INJURY, USER

MUST READ INSTRUCTION MANUAL

NOTE: In the interest of higher quality and value, Panduit products are

continually being improved and updated. Consequently, pictures may vary

from the enclosed product.

For the most current version of this instruction manual, go to

www.panduit.com.

Email:

techsupport@panduit.com

EU Website:

www.panduit.com/emea

EU Email:

emeatoolservicecenter

@panduit.com

www.panduit.com

Panduit Corp.

USA Technical Support

Tel: 800-777-3300

Panduit Europe • EMEA Service Center

Tel: +31 546 580 452 • Fax: +31 546 580 441

ENGLISH

PA29444A01_02_ENG Page: 1 of 8 3-2019

Table of Contents

1. SAFETY..........................................................................................................................2

1.1 Basic information.............................................................................................................2

1.2 Symbols ..........................................................................................................................2

1.3 Dangerousness of the machine.......................................................................................2

1.4 Designated use ...............................................................................................................2

1.5 Sources of danger...........................................................................................................3

1.6 Work places.....................................................................................................................3

1.7 Safety devices.................................................................................................................3

1.8 Permitted operators.........................................................................................................3

1.9 Guarantee .......................................................................................................................3

2. DESCRIPTION................................................................................................................4

2.1 Application.......................................................................................................................4

2.2 Components....................................................................................................................4

2.3 Accessories.....................................................................................................................4

3. OPERATION...................................................................................................................5

3.1 Commissioning................................................................................................................5

3.2 Operation ........................................................................................................................5

4. MAINTENANCE ..............................................................................................................6

4.1 Cleaning..........................................................................................................................6

4.2 Lubrication.......................................................................................................................6

5. SPARE PARTS ...............................................................................................................7

6. TECHNICAL DATA..........................................................................................................8

Keep for future use!

ENGLISH

PA29444A01_02_ENG Page: 2 of 8 3-2019

1. SAFETY

1.1 ....... Basic information

The basic prerequisitefor ensuring safe use and continuous operation of the CTFP-100 is

knowledgeof and compliance with the safetyinstructions.

It is a question of your own safety!

All persons working with the CTFP-100 must observe the notes on safety.

In addition, rules and regulations that apply to the place of use, particularly regarding accident

prevention, must be observed.

1.2 ....... Symbols

The following symbols will be used in these operating instructions:

indicates a possible accident or injury hazard and/or possible damage to the CTFP-100.

!indicates notes on application.

1.3 ....... Dangerousness of the machine

The CTFP-100 has been constructed according to recognized technical safety regulations and

has undergone a safety examination and received official acceptance.

It is equipped with safety devices.

However, operating error and misuse could present a danger to:

•life and limb of the operator,

•the machine.

The CTFP-100 should only be used:

•for the designated application and

•in perfect condition with regard to technicalsafety.

All persons involved with commissioning, operating and maintaining the CTFP-100, must:

•be appropriately qualified and

•follow these operating instructionsprecisely.

1.4 ....... Designated use

The CTFP-100 is to be used exclusively for crimping wire-end ferrules with cross sections

between #12 - #8 AWG (4 and 10 mm²). Under no circumstances should large metal parts or

similar objects be introduced; the die set will be ruined.

Unauthorized amendments to the CTFP-100 are prohibited for safety reasons!

Observation of all instructions and compliance with the prescribed operating

conditions are part of the designated use.

ENGLISH

PA29444A01_02_ENG Page: 3 of 8 3-2019

1.5 ....... Sources of danger

The CTFP-100 must only be operated when the finger guard is screwed on.

Only filtered compressed air with a maximum pressure of 6 bar can be used.

Disconnect the machine from the compressed air before working on the CTFP-100, during

breaks and when the device is not in use. Do not pull on the compressed air tubing to

disconnect.

1.6 ....... Work places

The following should be avoided for operation and storage:

•damp or dusty places,

•places which are subject to high levels of heat, direct sunlight or low temperatures;

operating range: 59°F to 95°F (15 °C to 35 °C).

Protect the compressed air tubing from heat, oil and sharp edges.

1.7 ....... Safety devices

The CTFP-100 has a finger guard at the front as a contact safety

device. Under no circumstances should this be removed.

The CTFP-100 is stopped when disconnected from the compressed air supply.

1.8 ....... Permitted operators

Only authorized and instructed operators can work on the CTFP-100.

The operator is responsible to third parties in the working area.

The owner must:

•make the operating instructions available to the operatorand

•make sure that the operator has read and understood the instructions

1.9 ....... Guarantee

In principle, our "General terms of purchase and delivery" apply. These are available to the

owner when the contract is concluded at the latest.

Guarantee and liability claims resulting from damage to personnel or property are inadmissible

if the following points have been violated:

•Non-designated use of the CTFP-100.

•Inappropriate working places.

•Inappropriate use and use which goes beyond that described in the operatinginstructions.

•Unauthorized structural amendments to the CTFP-100.

•Continued use of the CTFP-100 when a malfunction has beenestablished.

•Repairs carried out inappropriately.

! Only use original spare parts

ENGLISH

PA29444A01_02_ENG Page: 4 of 8 3-2019

2. DESCRIPTION

2.1 ....... Application

The CTFP-100 is a pneumatic crimping tool for wire-end ferrules with a cross-section of between

#12 – #8 AWG (4 and 10 mm²).

The CTFP-100 comprises a tabletop unit and a foot-operated switch. As both hands are free to

insert the wire fitted with wire-end ferrules, the CTFP-100 is ideally suited to pre-confectioning

cables.

2.2 Components

Figure 1 - Spare Parts

1 Tabletop unit

2 Compressed air tubing

3 Foot-operated switch

4 Switch

Storage compartment for wire-end

ferrules

6 Head

7 Finger guard

8 Die set

2.3 Accessories

Table clamp

ENGLISH

PA29444A01_02_ENG Page: 5 of 8 3-2019

3. OPERATION

3.1 ....... Commissioning

•Check whether finger guard (1) is

present andis sitting firm.

•Check whether the die set (2) is free

from foreign matter.

•Check whether the pneumatic tubing

nuts (3) have been tightenedfirmly.

•Introduce thetable clamp(4) into the

bore hole in the tabletop unit and

screw tightly to theworktable.

•Check the compressed-air supply:

min. 4 bar, max. 6 bar filtered air

•Connect the free connection (5)

on thefoot switch to the

compressed-air supply

Figure 2 - Commissioning

3.2 ....... Operation

•Introduce stripped wire with wire-end

ferrules alreadyfitted, at the side(1) in

the hole assigned to the cross-

section.

•Press the switch (2), the crimping

processwill be triggered.

•Release the switch (3), the crimped

wire canbe removed again (4).

Figure 3 - Operation

ENGLISH

PA29444A01_02_ENG Page: 6 of 8 3-2019

4. MAINTENANCE

The CTFP-100 must be

opened. Disconnect

compressed air!

4.1 ....... Cleaning

•Unscrew hexagon socket screw (1).

•Pull out the die set (2).

•Clean die set (3) and lightly oil pivot(4).

•Push in die set (5).

•Tighten hexagon socket screw(6).

Figure 4 - Cleaning

4.2 Lubrication

•Unscrew the head (1).

•Remove the spring (2) and piston(3).

•Lubricate the two arms of the die set (4)

(e. g. CHEMPLEX 746).

•Insert piston and spring.

•Insert head (5) and fasten fingertight.

•Pay attention that the arms of the die set

(4) are correctly engaged in the piston

(3).

Figure 5 - Lubrication

ENGLISH

PA29444A01_02_ENG Page: 7 of 8 3-2019

5. SPARE PARTS

Address:

Panduit Corp.

16530 W. 163rd St.

Lockport, IL 60441 U.S.A.

Tel. 1-800-777-3300

The following spare parts can be ordered with

the appropriate Article No.

Figure 6 - Spare parts

No.

Part

Article-No.

No.

Part

Article-No.

Compressed air tube

008137

Head part incl. screw and seal

007594

Body

001564

Axis

001569

Adhesive rubber pads

001727

Die Set

007184

Sealing ring

001135

Finger spring

001556

Piston

005121

Finger guard

009749

Spring

001555

Foot-operated switch

005541

Head complete

008129

Table clamp

001551

ENGLISH

PA29444A01_02_ENG Page: 8 of 8 3-2019

6. TECHNICAL DATA

Instrument...........................................................................................................Pneumatic Crimper

Crimping range......................................................................................#12 - #8 AWG (4 – 10 mm²)

Compressed-air connection.............................................................................................. min. 4 bar

........................................................................................................................................ max. 6 bar

Air consumption.......................................................................................0.2 liter / Crimping at 5 bar

Dimensions (diameter x length x height)................................................................. 7.8” x 5.3” x 2.9”

.........................................................................................................................(200 x 135 x 75 mm)

Weight .........................................................................................................approx. 6.2 lbs. (2.8 kg)

Acoustic pressure emissions LpA.....................................................................................< 70 dB (A)

Name plate

Panduit Corp.

18900 Panduit Drive

Tinley Park, IL 60487 USA

CTFP-100

Cross Section (working range)

Serial Number

Manufactured: MM-YY

Compliance

Country of Origin

Q. C. Number

CTFP-100 Label

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