Pepperl+Fuchs VAA-4E4A-G20-ZEJ/M2L-P7-GEB Bedienungsanleitung

VAA-4E4A-G20-ZEJ/M2L-P7-GEB

AS-Interface Motor Control Module

ACTORY AUTOMATION

MANUAL

With regard to the supply of products, the current issue of the following document is ap-

plicable: The General Terms of Delivery for Products and Services of the lectrical Indus-

try, published by the Central Association of the lectrical Industry (Zentralverband

lektrotechnik und lektroindustrie (ZV I) e.V.) in its most recent version as well as the

supplementary clause: " xpanded reservation of proprietorship"

VAA-4 4A-G20-Z J/M2L-P7-G B

1 Introduction................................................................................. 4

1.1 Content of this Document ................................................................... 4

1.2 Target Group, Personnel...................................................................... 4

1.3 Symbols Used ...................................................................................... 4

2 Product Description ................................................................... 6

2.1 Use and Application............................................................................. 6

2.2 Housing................................................................................................. 7

2.3 Displays and Operating Elements ...................................................... 7

2.4 Interfaces and Connections................................................................ 9

3 Installation................................................................................. 11

3.1 Storage and Transport ....................................................................... 11

3.2 Unpacking........................................................................................... 11

3.3 Connecting the AS-Interface and Auxiliary Power lat Cable ....... 11

3.4 Connecting Motors and Sensors...................................................... 14

4 Commissioning......................................................................... 15

4.1 AS-Interface Communication............................................................ 15

4.2 Configuring the Start/Stop Ramps ................................................... 17

5 Troubleshooting........................................................................ 20

2018-09

VAA-4 4A-G20-Z J/M2L-P7-G B

Introduction

1 Introduction

1.1 Content of this Document

This document contains information required to use the product in the relevant phases of the

product life cycle. This may include information on the following:

■

Product identification

■

Delivery, transport, and storage

■

Mounting and installation

■

Commissioning and operation

■

Maintenance and repair

■

Troubleshooting

■

Dismounting

■

Disposal

The documentation comprises the following parts:

■

This document

■

Datasheet

In addition, the documentation may comprise the following parts, if applicable:

■

U-type examination certificate

■

U declaration of conformity

■

Attestation of conformity

■

Certificates

■

Control drawings

■

Instruction manual

■

Other documents

1.2 Target Group, Personnel

Responsibility for planning, assembly, commissioning, operation, maintenance, and

dismounting lies with the plant operator.

Only appropriately trained and qualified personnel may carry out mounting, installation,

commissioning, operation, maintenance, and dismounting of the product. The personnel must

have read and understood the instruction manual and the further documentation.

Prior to using the product make yourself familiar with it. Read the document carefully.

Note!

For full information on the product, refer to the further documentation on the Internet at

www.pepperl-fuchs.com.

VAA-4 4A-G20-Z J/M2L-P7-G B

Introduction

2018-09

1.3 Symbols Used

This document contains symbols for the identification of warning messages and of informative

messages.

Warning Messages

You will find warning messages, whenever dangers may arise from your actions. It is mandatory

that you observe these warning messages for your personal safety and in order to avoid

property damage.

Depending on the risk level, the warning messages are displayed in descending order as

follows:

Informative Symbols

Action

This symbol indicates a paragraph with instructions. You are prompted to perform an action or

a sequence of actions.

Danger!

This symbol indicates an imminent danger.

Non-observance will result in personal injury or death.

Warning!

This symbol indicates a possible fault or danger.

Non-observance may cause personal injury or serious property damage.

Caution!

This symbol indicates a possible fault.

Non-observance could interrupt the device and any connected systems and plants, or result in

their complete failure.

Note!

This symbol brings important information to your attention.

2018-09

VAA-4 4A-G20-Z J/M2L-P7-G B

Product Description

2 Product Description

2.1 Use and Application

The VAA-4 4A-G20-Z J/M2L-P7-G B motor control module is an AS-Interface connection

module for controlling 1 or 2 DC roller motors. The module is optimized for ITOH Denki

PM...X /XP motors, but can also be used for compatible DC motors.

To record statuses in the field environment, the module also has 4 inputs for 3-wire sensors

with positive-switching outputs (PNP) or for mechanical contacts. The input characteristic of

the inputs corresponds to type 1 in accordance with N 61131-2.

The motors are supplied with power via an external auxiliary voltage. Sensors are supplied

from the AS-Interface. The auxiliary voltage is supplied to the motor control module via a 2nd

flat cable in addition to the AS-Interface flat cable.

■

The permissible auxiliary power is 18 V...30 V.

■

The sensor power supply may be loaded, in total, with 100 mA.

■

For each motor, a maximum current load of 5 A is permitted briefly (<2 s).

Figure 2.1 VAA-4 4A-G20-Z J/M2L-P7-G B motor control module

ssential function and application characteristics of the motor control module are:

■

Compact housing for direct mounting in support profiles or cable ducts

■

Connection of the motors/sensors via cable outputs with M8 connectors

■

Piercing technology with gold-plated contact pins for contacting the AS-Interface flat cable

■

Function displays for the bus, external auxiliary voltage, status information, inputs, and

outputs

■

Communication monitoring

■

Configurable start/stop ramps for motor control

■

Supply of the connected motors from the external auxiliary voltage

■

Supply of the connected sensors from the AS-Interface

VAA-4 4A-G20-Z J/M2L-P7-G B

Product Description

2018-09

2.2 Housing

The housing is made entirely of plastic, with the exception of the hinge pins for the hinged cable

guide.

The main components are:

■

A mounting base with electronics coated in hot-melt adhesive

■

A folding guide cage as a cable guide for the AS-Interface flat cable.

Figure 2.2 Housing dimensions

2.3 Displays and Operating lements

Figure 2.3 Status indications on the motor control module.

The operating status of the motor control module is displayed via 12 L Ds.

Status Indications for AS-Interface and Power Supply

The PWR L D and the FAULT L D show the AS-Interface operating status. Various error

statuses are displayed as a collective error message "Peripheral fault."

Display of the AS-Interface Operating Statuses

53.3

13.5

27.2

152

3.5

18.6

100

136.5

138.5

27.5

PWR L D, Green FAULT L D, Red Status

On Off AS-Interface power supply is OK

Flashing On Address = 0

On On AS-Interface communication error

YELLOW ASI

BLACK AUX

PWR

FAULT

AUX

FUSE1

FUSE2

DIR

MOT1

MOT2

IN1

IN2

IN3

IN4

IN1/3

MOT1

IN2/4

MOT2

2018-09

VAA-4 4A-G20-Z J/M2L-P7-G B

Product Description

The AUX L D shows the status of the AUX external auxiliary voltage supply.

Display of the AUX External Auxiliary Voltage Supply

Status Indications for Motor uses

The FUS 1 L D for motor 1 and the FUS 2 L D for motor 2 show the status of the power

supplied to the motors.

Motor use Indicator

Status Indications for Motors MOT1, MOT2

The MOT1, MOT2, and DIR L Ds display information about the operating states of the

respective motor.

Motor Activity Indicators

Flashing Flashing Peripheral fault, collective error message for:

■

AUX external auxiliary power is missing or is

inverted

■

Overload of the sensor supply (IN+, IN-)

■

Overload of the speed signal SP D

Off Off AS-Interface voltage missing

AUX L D

Red/green Status

Green on AUX external auxiliary voltage is OK

Red on AUX external auxiliary voltage is inverted

Off AUX external auxiliary voltage is missing

L D FUS 1

L D FUS 2

Green Status

On Power supply for motor is OK

Off Power supply for motor is missing:

■

Fuse is faulty or

■

AUX external auxiliary voltage is not connected

PWR L D, Green FAULT L D, Red Status

Note!

Motor Fuses Are Safety Fuses

Fuses with a 5 A rated current act as protection against short circuits. ach motor is

safeguarded with a fuse. The fuses are not interchangeable. If a fuse is faulty, the module must

be replaced.

L D MOT1

L D MOT2

Yellow Status

On Motor is in operation

Off Motor is off

VAA-4 4A-G20-Z J/M2L-P7-G B

Product Description

2018-09

Motor Direction of Rotation Indicator

Status Indicators for Sensors IN1, IN2, IN3, IN4

The L D IN1 for input 1, L D IN2 for input 2, L D IN3 for input 3, and L D IN4 for input 4

indicate the switch states of the inputs.

Display of the Inputs

2.4 Interfaces and Connections

lat Cable Specification

The AS-Interface motor control module is compatible with the AS-Interface standard cable in

accordance with I C 62026-2.

The following AS-Interface cable types with "UL Recognized" approval are available:

AS-Interface Cable Types with UL Approval

Input/Output Connections

The sensors and motors are connected to the motor control module via cables with round M8

connectors:

■

Sensors: socket, 4-pin

■

Motors: socket, 5-pin

The cable length is 0.5 m.

L D DIR

Yellow Status

On Direction of rotation to the right (ITOH Denki)

Off Direction of rotation to the left (ITOH Denki)

L D IN1

L D IN2

L D IN3

L D IN4

Yellow Status

On Input is set (high)

Off Input is not set (low)

Pepperl+Fuchs

Designation Color

Sheathing/wire

insulation material Cross section UL "Cable Style" Approval

VAZ-FK-R-Y Yellow TP /TP 2x 1.5 mm 2103

VAZ-FK-R-BK Black TP /TP 2x 1.5 mm 2103

VAZ-FK-PUR-Y Yellow PUR(TMPU)/TPM 2x 1.5 mm 20549

VAZ-FK-PUR-BK Black PUR(TMPU)/TPM 2x 1.5 mm 20549

2018-09

VAA-4 4A-G20-Z J/M2L-P7-G B

Product Description

Motor Supply from Auxiliary Power

The motors are supplied with power directly from the AUX external auxiliary power and this

cannot be switched. The voltage is always present at contacts 1 and 3 of the 5-pin M8

connector.

Connector Assignment

Connection for Connector

Connector type/assignment

Sensor Input: in accordance with I C/ N 61076-2-104

M8, 4-pin, socket, screw-locking, coding A

Suitable counterpart connector:

M8, 4-pin, plug, screw-locking, coding A

IN1/IN3

1: IN+ sensor supply

2: IN3: Input

3: IN- sensor supply

4: IN1: Input

IN2/IN4

IN+ sensor supply

IN4: Input

IN- sensor supply

IN2: Input

Motor Motor: in accordance with I C/ N 61076-2-104

M8, 5-pin, socket, screw-locking, coding B

Suitable counterpart connector:

M8, 5-pin, plug, screw-locking, coding B

1: MOT+ motor supply

2: DIR direction of rotation

3: MOT- (=AUX-) motor supply

4: RUN motor start

5: SP D velocity signal

3 1

4 2

3 1

4 2

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