Pepperl+Fuchs PMI Series Bedienungsanleitung

PMIxxx-F90-...-IO-...

Inductive

Position Measurement System

with IO-Link

FA TORY AUTOMATION

MANUAL

With regard to the supply of products, the current issue of the following document is ap-

plicable: The General Terms of Delivery for Products and Services of the lectrical Indus-

try, published by the Central Association of the lectrical Industry (Zentralverband

lektrotechnik und lektroindustrie (ZV I) e.V.) in its most recent version as well as the

supplementary clause: " xpanded reservation of proprietorship"

PMIxxx-F90-...-IO-...

1 Introduction................................................................................. 5

1.1 ontent of this Document ................................................................... 5

1.2 Target Group, Personnel...................................................................... 5

1.3 Symbols Used ...................................................................................... 6

1.4 Intended Use ........................................................................................ 6

1.5 General Safety Instructions................................................................. 7

1.6 Declaration of onformity ................................................................... 7

2 Product Description ................................................................... 8

2.1 Use and Application............................................................................. 8

2.2 LED Indicators ...................................................................................... 9

2.3 Accessories ........................................................................................ 12

2.3.1 Damping lement ............................................................................ 12

2.3.2 Parameterization Aids ...................................................................... 13

2.3.3 M12 Connection Cable, 5-Pin.......................................................... 13

3 Installation................................................................................. 14

3.1 Safety Information.............................................................................. 14

3.2 Definition of the Measuring Range/Position.................................... 14

3.3 Preparation ......................................................................................... 15

3.4 Mounting ............................................................................................. 15

3.5 onnection ......................................................................................... 16

4 ommissioning......................................................................... 18

4.1 ommissioning without IO-Link ....................................................... 18

4.2 ommissioning with IO-Link to a ontroller ................................... 18

4.3 ommissioning with IO-Link Using PA Tware and IODD .............. 18

4.4 ommissioning with IO-Link in an FDT Environment..................... 20

PMIxxx-F90-...-IO-...

5 IO-Link Parameterization ......................................................... 21

5.1 Overview..............................................................................................21

5.2 Identification Menu Item ....................................................................22

5.3 Parameter Menu Item .........................................................................23

5.4 Observation Menu Item......................................................................26

5.5 Diagnosis Menu Item .........................................................................27

5.6 Process Data Menu Item ....................................................................28

5.7 Process Data Structure Menu Item ...................................................28

5.8 Events Menu Item ...............................................................................29

5.9 Info Menu Item ....................................................................................29

5.10 onnection Info Menu Item ...............................................................30

6 Switchpoint Mode..................................................................... 31

7 Error Behaviour ........................................................................ 33

7.1 Process Data, Position Value.............................................................33

7.2 Analog Output Error Behavior...........................................................34

8 Maintenance and Repair.......................................................... 37

8.1 Maintenance........................................................................................37

8.2 Resetting the Output Functions to the Factory Default ..................37

9 Troubleshooting........................................................................ 38

9.1 What to Do in ase of a Fault ............................................................38

10 Appendix ................................................................................... 39

10.1 Process Data Structure ......................................................................39

10.2 Telegram Types...................................................................................41

10.2.1 IO-Link Communication and ID Parameters .....................................41

10.2.2 IO-Link Standard Parameters ...........................................................42

10.2.3 IO-Link Device Parameters............................................................... 43

10.2.4 rror Codes......................................................................................47

10.2.5 vent Data........................................................................................ 47

PMIxxx-F90-...-IO-...

Introduction

2018-04

1 Introduction

1.1 Content of this Document

This document contains information required to use the product in the relevant phases of the

product life cycle. This may include information on the following:

■

Product identification

■

Delivery, transport, and storage

■

Mounting and installation

■

Commissioning and operation

■

Maintenance and repair

■

Troubleshooting

■

Dismounting

■

Disposal

The documentation comprises the following parts:

■

This document

■

Datasheet

In addition, the documentation may comprise the following parts, if applicable:

■

U-type examination certificate

■

U declaration of conformity

■

Attestation of conformity

■

Certificates

■

Control drawings

■

Instruction manual

■

Other documents

1.2 Target Group, Personnel

Responsibility for planning, assembly, commissioning, operation, maintenance, and

dismounting lies with the plant operator.

Only appropriately trained and qualified personnel may carry out mounting, installation,

commissioning, operation, maintenance, and dismounting of the product. The personnel must

have read and understood the instruction manual and the further documentation.

Prior to using the product make yourself familiar with it. Read the document carefully.

Note!

Visit www.pepperl-fuchs.com to access further documentation for full information about the

product.

2018-04

PMIxxx-F90-...-IO-...

Introduction

1.3 Symbols Used

This document contains symbols for the identification of warning messages and of informative

messages.

Warning Messages

You will find warning messages, whenever dangers may arise from your actions. It is mandatory

that you observe these warning messages for your personal safety and in order to avoid

property damage.

Depending on the risk level, the warning messages are displayed in descending order as

follows:

Informative Symbols

Action

This symbol indicates a paragraph with instructions. You are prompted to perform an action or

a sequence of actions.

1.4 Intended Use

The PMIxxx-F90 inductive position measurement system with IO-Link is optimized for highly

accurate, continuous position detection. Based on the precise evaluation of several coil

systems, the device combines a proven inductive sensor with innovative microcontroller

technology. Depending on the product variant, the compact design of the F90 enables position

detection tasks to be carried out in a noncontact, wear-free process to a measuring length of 40

mm, 80 mm, or 120 mm.

Only use recommended original accessories.

Danger!

This symbol indicates an imminent danger.

Non-observance will result in personal injury or death.

Warning!

This symbol indicates a possible fault or danger.

Non-observance may cause personal injury or serious property damage.

Caution!

This symbol indicates a possible fault.

Non-observance could interrupt the device and any connected systems and plants, or result in

their complete failure.

Note!

This symbol brings important information to your attention.

Note!

The optimum measurement accuracy is achieved at a damping element distance of 0.5 mm ...

1.5 mm.

PMIxxx-F90-...-IO-...

Introduction

2018-04

1.5 General Safety Instructions

Responsibility for planning, assembly, commissioning, operation, maintenance, and

dismounting lies with the plant operator.

Installation and commissioning of all devices may only be performed by trained and qualified

personnel.

User modification and or repair are dangerous and will void the warranty and exclude the

manufacturer from any liability. If serious faults occur, stop using the device. Secure the device

against inadvertent operation. In the event of repairs, return the device to your local

Pepperl+Fuchs representative or sales office.

1.6 Declaration of conformity

This product was developed and manufactured under observance of the applicable uropean

standards and guidelines.

The product manufacturer, Pepperl+Fuchs GmbH, D-68307 Mannheim, has a certified quality

assurance system that conforms to ISO 9001.

Note!

Disposal

lectronic waste is hazardous waste. When disposing of the equipment, observe the current

statutory requirements in the respective country of use, as well as local regulations.

Note!

A Declaration of Conformity can be requested from the manufacturer.

ISO9001

2018-04

PMIxxx-F90-...-IO-...

Product Description

2 Product Description

2.1 Use and Application

The PMIxxx-F90-...-IO-... inductive position measurement system with IO-Link is optimized for

highly accurate, continuous position detection. Based on the highly precise evaluation of

several coil systems, the device combines a proven inductive sensor with innovative

microcontroller technology.

The compact and robust design of the F90 enables position detection tasks to be carried out in

a noncontact and wear-free process to measuring lengths of 40 mm, 80 mm, and 120 mm.

With its integrated temperature compensation feature, the PMIxxx-F90-...-IO-... is also ideal for

use in harsh environments and for critical positioning tasks.

As standard, the PMIxxx-F90-...-IO-... has three binary switching signal channels in the

process data transfer that are parameterizable via IO-Link. The sensor is not only available as a

pure measuring sensor with distance-proportional current or voltage output signal, but also as

a measuring sensor with switching outputs or as a combination of these functions.

Due to the inductive functional principle, ferrites or magnets are not necessary as a

counterpart. The detection of the position takes place through the detection of a damping

element mounted on a monitoring object. For precise detection, the damping element must

keep to specified measurements (see Section "Damping lement"). A typical area of

application for the PMIxxx-F90-...-IO-... is monitoring spindles in clamping systems.

The PMIxxx-F90-...-IO-.. is designed for operation with one damping element, or with two

damping elements for product variants with measuring lengths of 80 mm and 120 mm. While

operation with one damping element is designed for absolute position measurement, operation

with two damping elements is designed for relative distance measuring between the two

damping elements. The detection of a damping element is set by the factory. You can set

operation with two damping elements via the IO-Link parameterization.

Figure 2.1

PMIxxx-F90-...-IO-...

Product Description

2018-04

The PMIxxx-F90-...-IO-... is fitted with IO-Link V1.1 and provides a multitude of parameter and

analysis options.

The advantages of the PMIxxx-F90-...-IO-... inductive position measurement system are:

■

Noncontact operation

■

Measuring and switching windows and their start and end-points are parameterizable via

IO-Link

■

IO-Link V1.1 including data storage functionality (data storage)

■

High resolution and accuracy

■

Minimal temperature drift

■

Absolute position measurement with one damping element

■

Relative distance measurement between two damping elements (only for measuring

lengths of 80 mm and 120 mm)

■

Minimal susceptibility to interference due to the inductive functional principle

IODD device description file

The device description file (IODD) required for integration in an IO-Link system and for the

parameterization and diagnosis is available online at www.pepperl-fuchs.com on the relevant

product page for the PMIxxx-F90-...-IO-...

What is IO-Link?

IO-Link is a new dimension of communication of and with sensors. The possibility of making

the intelligence that is already integrated in each and every sensor fully available to users

opens up new possibilities for automation. The use of IO-Link produces positive effects for all

fields of application in factory automation. The technology offers particular benefits with regard

to servicing (troubleshooting, maintenance, and device replacement), during the

commissioning process (cloning, identification, configuration, and localization) and during

operation (job changeover, continuous parameter monitoring, and online diagnostics).

Reducing the variety of interfaces offers users significant savings potential. This variety of

interfaces often results from having analog sensor inputs and the complex installation required

in this case.

2.2 L D Indicators

Der PMIxxx-F90-...-IO-... has four L Ds for displaying the operating status and diagnosis

information in the case of a fault. Depending on the product variant, the L Ds of sections S1 ...

S3 could be without function. The L D S3 can have two different meanings depending on the

product variant. Information on which L Ds are assigned to a product variant can be found in

the respective datasheet.

In addition to standard display behavior determined by the factory, certain display information

can also be activated or deactivated using the IO-Link parameterization. Details can be found in

the following section.

The L Ds indicate the following behavior, depending on their function:

■

Off

■

Flashing (approx. 4 Hz), pulsating flashing (approx. 0.8 Hz), short flashes on and off

2018-04

PMIxxx-F90-...-IO-...

Product Description

Figure 2.2

Standard display behavior of LEDs

L D Color Description

Status Green

■

On = supply voltage is OK

■

Off = no supply voltage

■

Short flashes on and off = IO-Link communication is

active

Status Red

■

Flashing (approx. 4 Hz) = a short circuit to a sensor

output has been detected

■

Pulsating flashing (approx. 0.8 Hz) = Low voltage of the

supply voltage has been detected

Note: If activated via IO-Link, On = no damping element is

detected in the detection range (max. measuring range).

See table below.

S1 Yellow Switching state of switching output 1:

■

On = switching output has switched, because a

damping element is on the switch point or in the

switching window

■

Off = switching output has not switched

S2 Yellow Switching state of switching output 2:

■

On = switching output has switched, because a

damping element is on the switch point or in the

switching window

■

Off = switching output has not switched

S3 Yellow Only for sensors with three switching outputs

Switching state of switching output 3:

■

On = switching output has switched, because a

damping element is on the switch point or in the

switching window

■

Off = switching output has not switched

S3 Yellow Only for sensors with analog output

Detection of the damping element:

■

On = a damping element is detected in the configured

analog measuring range

■

Off = no damping element is detected in the configured

measuring range

Status S3 S2 S1

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