Pepperl+Fuchs Pulscon LTC57 Bedienungsanleitung

ISO9001

Pulscon LTC57

PROFIBUS PA

Guided Level Radar

Level measurement in bulk solids

PROCESS AUTOMATION

MANUAL

With regard to the supply of products, the current issue of the following document is applicable:

The General Terms of Delivery for Products and Services of the Electrical Industry,

published by the Central Association of the Electrical Industry (Zentralverband Elektrotechnik und

Elektroindustrie (ZVEI) e.V.) in its most recent version as well as the supplementary clause:

"Expanded reservation of proprietorship"

Pulscon LTC57 PROFIBUS PA

Content

2015-03

1 Important document information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1 Document function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.2 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.3 Supplementary documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

2 Basic safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.1 Requirements for the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.2 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2.3 Workplace safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.4 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

2.5 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3 Product description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.2 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

4 Incoming acceptance and product identification . . . . . . . . . . . . . . . . . . . 16

4.1 Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.2 Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

5 Storage, Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.1 Storage conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

5.2 Transport product to the measuring point. . . . . . . . . . . . . . . . . . . . . . 19

6 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6.1 Mounting requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6.2 Mounting the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.3 Post-installation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

7 Electrical connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

7.1 Connection conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

7.2 Connecting the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

7.3 Post-connection check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

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Pulscon LTC57 PROFIBUS PA

Content

8 Operating options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

8.1 Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

8.2 Structure and function of the operating menu . . . . . . . . . . . . . . . . . . 51

8.3 Display and operating module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9 Integration into a PROFIBUS network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

9.1 Overview of the device database files (GSD) . . . . . . . . . . . . . . . . . . . 65

9.2 Set device address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

10 Commissioning (via operating menu) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

10.1 Installation and function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

10.2 Setting the operating language. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

10.3 Configuration of a level measurement . . . . . . . . . . . . . . . . . . . . . . . . 68

10.4 Recording the reference curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

10.5 Configuration of the on-site display . . . . . . . . . . . . . . . . . . . . . . . . . . 70

10.6 Configuration management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

10.7 Protection of the settings against unauthorized changes. . . . . . . . . 71

11 Diagnostics and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

11.1 General trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

11.2 Diagnostic information on local display . . . . . . . . . . . . . . . . . . . . . . . 74

11.3 Diagnostic event in the operating tool . . . . . . . . . . . . . . . . . . . . . . . . . 77

11.4 Diagnostic list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

11.5 List of diagnostic events . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

11.6 Event logbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

11.7 Firmware history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

12.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Pulscon LTC57 PROFIBUS PA

Content

2015-03

13 Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

13.1 General information on repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

13.2 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

13.3 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

13.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

14 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

14.1 Device-specific accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

14.2 Communication-specific accessories . . . . . . . . . . . . . . . . . . . . . . . . . 90

14.3 Service-specific accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

14.4 System components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

15 Operating menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

15.1 Overview of the operating menu (display module). . . . . . . . . . . . . . . 91

15.2 Overview of the operating menu (operating tool) . . . . . . . . . . . . . . . 96

15.3 Setup menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

15.4 Diagnostics menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

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Pulscon LTC57 PROFIBUS PA

Important document information

1 Important document information

1.1 Document function

These Operating Instructions contain all the information that is required in various phases of

the life cycle of the device: from product identification, incoming acceptance and storage, to

mounting, connection, operation and commissioning through to troubleshooting, maintenance

and disposal.

1.2 Symbols

1.2.1 Symbols used

This document contains information that you must read for your own personal safety and to

avoid property damage. Depending on the risk level, the warning messages are displayed in

descending order as follows:

Safety-relevant symbols

Informative symbols

Action

This symbol indicates a paragraph with instructions.

Danger!

This symbol indicates an imminent danger.

Non-observance will result in personal injury or death.

Warning!

This symbol indicates a possible fault or danger.

Non-observance may cause personal injury or serious property damage.

Caution!

This symbol indicates a possible fault.

Non-observance could interrupt the device and any connected systems and plants, or result in

their complete failure.

Note!

This symbol brings important information to your attention.

Pulscon LTC57 PROFIBUS PA

Important document information

2015-03

1.2.2 Electrical symbols

1.2.3 Tool symbols

Symbol Meaning

Direct current

A terminal to which DC voltage is applied or through which direct

current flows.

Alternating current

A terminal to which alternating voltage is applied or through which

alternating current flows.

Direct current and alternating current

• A terminal to which alternating voltage or DC voltage is applied.

• A terminal through which alternating current or direct current

flows.

Ground connection

A grounded terminal which, as far as the operator is concerned, is

grounded via a grounding system.

Protective ground connection

A terminal which must be connected to ground prior to establishing

any other connections.

Equipotential connection

A connection that has to be connected to the plant grounding

system: This may be a potential equalization line or a star grounding

system depending on national or company codes of practice.

Table 1.1

)

Symbol Meaning

Torx screwdriver

Flat blade screwdriver

Cross-head screwdriver

Allen key

Hexagon wrench

Table 1.2

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Pulscon LTC57 PROFIBUS PA

Important document information

1.2.4 Symbols for certain types of information

1.2.5 Symbols in graphics

1.2.6 Symbols at the device

Symbol Meaning

Allowed

Indicates procedures, processes or actions that are allowed.

Preferred

Indicates procedures, processes or actions that are preferred.

Forbidden

Indicates procedures, processes or actions that are forbidden.

Series of steps

Result of a sequence of actions

Table 1.3

,…

,1. 2. 3.

Symbol Meaning

1, 2, 3 ... Item numbers

Series of steps

A, B, C, ... Views

A-A, B-B, C-C, ... Sections

Hazardous area

Indicates a hazardous area.

Safe area (non-hazardous area)

Indicates a non-hazardous location.

Table 1.4

,…

,1. 2. 3.

Symbol Meaning

Safety instructions

Observe the safety instructions contained in the associated

Operating Instructions.

Temperature resistance of the connection cables

Specifies the minimum value of the temperature resistance of the

connection cables.

Table 1.5

Pulscon LTC57 PROFIBUS PA

Important document information

2015-03

1.3 Supplementary documentation

1.3.1 Safety documentation

Depending on the approval, the following Safety instructions (SI) are supplied with the device.

They are an integral part of the Operating instructions.

Safety instructions (SI)

Document Purpose and content of the document

Technical Information

TI01004O (LTC57)

Planning aid for your device

The document contains all the technical data on the device

and provides an overview of the accessories and other

products that can be ordered for the device.

Brief Operating Instructions

KA01073O (LTC57,

PROFIBUS PA)

Guide that takes you quickly to the 1st measured value

The Brief Operating Instructions contain all the essential

information from incoming acceptance to initial

commissioning.

Description of Device

Parameters

GP01001O (LTC5X,

PROFIBUS PA)

Reference for your parameters

The document provides a detailed explanation of each

individual parameter in the operating menu. The description

is aimed at those who work with the device over the entire life

cycle and perform specific configurations.

Table 1.6

Note!

For an overview of the scope of the associated Technical Documentation, refer to

www.pepperl-fuchs.com.

Feature

"Approval"

Approval Feature "Electrical output"

Option IH

Option ID

Option IE

Option PA

Option AH

Option DH

E1 ATEX II 1G Ex ia IIC T6-

T1 Ga

SI00496O SI01125O SI01126O SI00516O –

EX ATEX II 1/2G Ex ia IIC T6-

T1 Ga/Gb

SI00496O SI01125O SI01126O SI00516O –

S3 ATEX II 1D Ex ta IIIC

500

xx°C Da

SI00501O SI00501O SI00501O SI00521O SI00501O

S4 ATEX II 1/2D Ex ta IIIC

Txx°C Da/Db

SI00501O SI00501O SI00501O SI00521O SI00501O

E3 ATEX II 3G Ex nA IIC T6-

T1 Gc

SI00498O SI01130O SI01131O SI00518O SI01132O

E4 ATEX II 3G Ex ic IIC T6-T1

SI00498O SI01130O SI01131O SI00518O –

SX ATEX II 1/2G Ex ia IIC T6-

T1 Ga/Gb

ATEX II 1/2D Ex ia IIIC

Txx°C Da/Db

SI00502O SI00502O SI00502O SI00522O –

EG ATEX II 1/2G Ex d [ia] IIC

T6-T1 Ga/Gb

ATEX II 1/2D Ex ta IIIC

Txx°C Da/Db

SI00503O SI00503O SI00503O SI00523O SI01136O

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Pulscon LTC57 PROFIBUS PA

Important document information

CD CSA C/US DIP Cl.II,III

Div.1 Gr.E-G

SI00529O SI00529O SI00529O SI00570O SI00529O

C1 CSA C/US IS Cl.I,II,III

Div.1 Gr.A-G, NI Cl.1

Div.2, Ex ia

SI00530O SI00530O SI00530O SI00571O SI00530O

C2 CSA C/US XP Cl.I,II,III

Div.1 Gr.A-G, NI Cl.1

Div.2, Ex d

SI00529O SI00529O SI00529O SI00570O SI00529O

FI FM IS Cl.I,II,III Div.1 Gr.A-

G, AEx ia, NI Cl.1 Div.2

SI00531O SI00531O SI00531O SI00573O SI00531O

FN FM XP Cl.I,II,III Div.1

Gr.A-G, AEx d, NI Cl.1

Div.2

SI00532O SI00532O SI00532O SI00572O SI00532O

FE FM DIP Cl.II,III Div.1 Gr.E-

SI00532O SI00532O SI00532O SI00572O SI00532O

IA IECEx Ex ia IIC T6-T1 Ga SI00496O SI01125O SI01126O SI00516O –

IB IECEx Ex ia IIC T6-T1

Ga/Gb

SI00496O SI01125O SI01126O SI00516O –

IE IECEx Ex ta IIIC T

500

xx°C

SI00501O SI00501O SI00501O SI00521O SI00501O

IF IECEx Ex ta IIIC Txx°C

Da/Db

SI00501O SI00501O SI00501O SI00521O SI00501O

IG IECEx Ex nA IIC T6-T1 Gc SI00498O SI01130O SI01131O SI00518O SI01132O

IH IECEx Ex ic IIC T6-T1 Gc SI00498O SI01130O SI01131O SI00518O –

Table 1.7

Option IH: 2-wire, 4 ... 20 mA, HART

Option ID: 2-wire, 4 ... 20 mA, HART, switching output

Option IE: 2-wire, 4 ... 20 mA, HART, 4 ... 20 mA

Option PA: 2-wire, PROFIBUS PA, switching output

Option AH: 4-wire, 90 ... 253 V AC, 4 ... 20 mA, HART

Option DH: 4-wire, 10.4 ... 48 V DC, 4 ... 20 mA, HART

Note!

For certified devices the relevant Safety instructions (SI) are indicated on the nameplate.

Feature

"Approval"

Approval Feature "Electrical output"

Option IH

Option ID

Option IE

Option PA

Option AH

Option DH

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