PIAGGIO Beverly 300 i.e. Leitfaden

SERVICE STATION MANUAL

xxxxxx (IT) - xxxxxx (EN) - xxxxxx (FR) - xxxxxx (DE)

- xxxxxx (ES) - xxxxxx (PT) -xxxxxx (NL) - xxxxxx

(EL)

Beverly Tourer 300 i.e.

SERVICE STATION

MANUAL

Beverly Tourer 300 i.e.

The descriptions and illustrations given in this publication are not binding. While the basic specifications

as described and illustrated in this manual remain unchanged, PIAGGIO-GILERA reserves the right, at

any time and without being required to update this publication beforehand, to make any changes to

components, parts or accessories, which it considers necessary to improve the product or which are

required for manufacturing or construction reasons.

Not all versions/models shown in this publication are available in all countries. The availability of each

model should be checked at the official Piaggio sales network.

in whole or in part is prohibited."

PIAGGIO & C. S.p.A. - After-Sales

V.le Rinaldo Piaggio, 23 - 56025 PONTEDERA (Pi)

SERVICE STATION MANUAL

Beverly Tourer 300 i.e.

This service station manual has been drawn up by Piaggio & C. SpA to be used by the workshops of

Piaggio-Gilera dealers. It is assumed that the user of this manual for maintaining and repairing Piaggio

vehicles has a basic knowledge of mechanical principles and vehicle repair technique procedures. Any

significant change to vehicle characteristics or to specific repair operations will be communicated by

updates to this manual. Nevertheless, no mounting work can be satisfactory if the necessary equipment

and tools are unavailable. It is therefore advisable to read the sections of this manual concerning special

tools, along with the special tool catalogue.

N.B. Provides key information to make the procedure easier to understand and carry out.

CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.

WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.

Personal safety Failure to completely observe these instructions will result in serious risk of personal

injury.

Safeguarding the environment Sectionsmarked with this symbol indicatethe correct use of thevehicle

to prevent damaging the environment.

Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious

damage to the vehicle and sometimes even the invalidity of the guarantee.

INDEX OF TOPICS

CHARACTERISTICS CHAR

TOOLING TOOL

MAINTENANCE MAIN

TROUBLESHOOTING TROUBL

ELECTRICAL SYSTEM ELE SYS

ENGINE FROM VEHICLE ENG VE

ENGINE ENG

INJECTION INJEC

SUSPENSIONS SUSP

BRAKING SYSTEM BRAK SYS

COOLING SYSTEM COOL SYS

CHASSIS CHAS

PRE-DELIVERY PRE DE

TIME TIME

INDEX OF TOPICS

CHARACTERISTICS CHAR

This section describes the general specifications of the vehicle.

Rules

This section describes general safety rules for any maintenance operations performed on the vehicle.

Safety rules

- If work can only be done on the vehicle with the engine running, make sure that the premises are well

ventilated, using special extractors if necessary; never let the engine run in an enclosed area. Exhaust

fumes are toxic.

- The battery electrolyte contains sulphuric acid. Protect your eyes, clothes and skin. Sulphuric acid is

highly corrosive; in the event of contact with your eyes or skin, rinse thoroughly with abundant water

and seek immediate medical attention.

- The battery produces hydrogen, a gas that can be highly explosive. Do not smoke and avoid sparks

or flames near the battery, especially when charging it.

- Fuel is highly flammable and it can be explosive given some conditions. Do not smoke in the working

area, and avoid naked flames or sparks.

- Clean the brake pads in a well-ventilated area, directing the jet of compressed air in such a way that

you do not breathe in the dust produced by the wear of the friction material. Even though the latter

contains no asbestos, inhaling dust is harmful.

Maintenance rules

- Use original PIAGGIO spare parts and lubricants recommended by the Manufacturer. Non-original or

non-conforming spares may damage the vehicle.

- Use only the appropriate tools designed for this vehicle.

- Always use new gaskets, sealing rings and split pins upon refitting.

- After removal, clean the components using non-flammable or low flash-point solvents. Lubricate all

the work surfaces, except tapered couplings, before refitting these parts.

- After refitting, make sure that all the components have been installed correctly and work properly.

- Use only equipment with metric sizes for removal, service and reassembly operations. Metric bolts,

nuts and screws are not interchangeable with coupling members using English measurements. Using

unsuitable coupling members and tools may damage the vehicle.

- When carrying out maintenance operations on the vehicle that involve the electrical system, make

sure the electrical connections have been made properly, particularly the ground and battery connec-

tions.

Beverly Tourer 300 i.e. Characteristics

CHAR - 7

Vehicle identification

To read the chassis prefix, lift the saddle and re-

move the lid «A».

Theengineprefix«B»is stampednearthe rearleft

shock absorber lower support.

VEHICLE IDENTIFICATION

Specification Desc./Quantity

Chassis prefix M28A00

Engine prefix M28MM

Characteristics Beverly Tourer 300 i.e.

CHAR - 8

Dimensions and mass

WEIGHTS AND DIMENSIONS

Specification Desc./Quantity

Length 2110 mm

Width to handlebar 770 mm

Wheelbase 1470 mm

Height 1500 mm

Kerb weight 165 kg ± 5 kg

Maximum weight allowed 350 kg

Engine

ENGINE

Specification Desc./Quantity

Type Single-cylinder, 4-stroke

Engine capacity 278 cm³

Bore x Stroke 75x63 mm

Compression ratio 11 ± 0.5 : 1

Engine idle speed 1,700 ± 100 rpm

Timing system 4 valves, single overhead camshaft, chain-driven.

Valve clearance Intake: 0.10 mm Exhaust: 0.15 mm

Max. power 16.1 kW at 7,250 rpm

MAX. torque 23 Nm at 6,000 rpm

Lubrication Engine lubrication with lobe pump (inside crankcase), chain-

driven, with double filter: mesh and paper.

Lubrication pressure 4 bar

Minimum lubrication pressure (100° C) 0.8 bar

Beverly Tourer 300 i.e. Characteristics

CHAR - 9

Specification Desc./Quantity

Fuel system ElectronicinjectionwithØ32-mm throttle bodyand electric fuel

pump.

Cooling Forced coolant circulation system.

Fuel Unleaded petrol (95 RON)

Exhaust silencer Absorption-type exhaust silencer with a 3-way catalytic con-

verter and lambda probe.

Emissions compliance EURO 3

Transmission

TRANSMISSION

Specification Desc./Quantity

Transmission Automatic expandable pulley variator with torque server, V-

belt, self-ventilating dry automatic centrifugal clutch and trans-

mission housing with forced-circulation air cooling.

Final reduction gear Gear reduction unit in oil bath.

Capacities

CAPACITY

Specification Desc./Quantity

Engine oil 1.3 l

Transmission oil 250 cm³

Cooling system fluid 1.75 l

Fuel tank (reserve) 10 l ± 0.5

Fork oil (quantity per stem) 133 cm³

Electrical system

ELECTRICAL SYSTEM

Specification Desc./Quantity

Starter starter

Ignition Electronic inductive discharge ignition, high efficiency, with

separate HV coil.

Ignition advance α/N three-dimensional map managed by control unit

Spark plug NGK CR8EKB

Alternative spark plug -

Battery 12V-12Ah

Alternator alternating current

Frame and suspensions

WHEELS AND TYRES

Specification Desc./Quantity

Wheel rim type Light alloy wheel rims.

Front wheel rim 16'' x 3.00

Rear rim 16 x 3.50''

Front tyre Tubeless, 110/70 - 16'' 52P

Rear tyre Tubeless, 140/70 - 16'' 65P

Front tyre pressure (with passenger) 2 bar (-)

Rear tyre pressure (with passenger) 2.2 bar (2.5 bar)

Characteristics Beverly Tourer 300 i.e.

CHAR - 10

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