PIAGGIO Beverly Tourer 125 Leitfaden

SERVICE STATION MANUAL

664602 IT-664603 EN-664604 FR-664605 DE-664606

ES-664607 PT-664608 OL-664609 EL

Beverly 125

SERVICE STATION

MANUAL

Beverly 125

The descriptions and illustrations given in this publication are not binding. While the basic specifications

as described and illustrated in this manual remain unchanged, PIAGGIO-GILERA reserves the right, at

any time and without being required to update this publication beforehand, to make any changes to

components, parts or accessories, which it considers necessary to improve the product or which are

required for manufacturing or construction reasons.

Not all versions/models shown in this publication are available in all countries. The availability of single

versions should be checked at the official Piaggio sales network.

in whole or in part is prohibited."

PIAGGIO & C. S.p.A. - After-Sales

V.le Rinaldo Piaggio, 23 - 56025 PONTEDERA (Pi)

SERVICE STATION MANUAL

Beverly 125

This service station manual has been drawn up by Piaggio & C. Spa to be used by the workshops of

Piaggio-Gilera dealers. This manual is addressed to Piaggio service mechanics who are supposed to

have a basic knowledge of mechanics principles and of vehicle repairing techniques and procedures.

Any significant changes made to the vehicle characteristics or to specific repair operations will be

promptly communicated by updates to this manual. Nevertheless, no work can be satisfactory if the

necessary equipment and tools are not available. It is therefore advisable to read the sections of this

manual relating to special tools as well as the tool catalogues.

N.B. Provides key information to make the procedure easier to understand and carry out.

CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.

WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.

Personal safety Failure to completely observe these instructions will result in serious risk of personal

injury.

Safeguarding the environment Sectionsmarked with this symbol indicatethe correct use of thevehicle

to prevent damaging the environment.

Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious

damage to the vehicle and sometimes even the invalidity of the guarantee.

INDEX OF TOPICS

CHARACTERISTICS CHAR

TOOLING TOOL

MAINTENANCE MAIN

TROUBLESHOOTING TROUBL

ELECTRICAL SYSTEM ELE SYS

ENGINE FROM VEHICLE ENG VE

ENGINE ENG

SUSPENSIONS SUSP

BRAKING SYSTEM BRAK SYS

COOLING SYSTEM COOL SYS

CHASSIS CHAS

PRE-DELIVERY PRE DE

TIME TIME

INDEX OF TOPICS

CHARACTERISTICS CHAR

Rules

This section describes general safety rules for any maintenance operations performed on the vehicle.

Safety rules

- If work can only be done on the vehicle with the engine running, make sure that the premises are well-

ventilated, using special extractors if necessary; never let the engine run in an enclosed area. Exhaust

fumes are toxic.

- The battery electrolyte contains sulphuric acid. Protect your eyes, clothes and skin. Sulphuric acid is

highly corrosive; in the event of contact with your eyes or skin, rinse thoroughly with abundant water

and seek immediate medical attention.

- The battery produces hydrogen, a gas that can be highly explosive. Do not smoke and avoid sparks

or flames near the battery, especially when charging it.

- Fuel is highly flammable and it can be explosive given some conditions. Do not smoke in the working

area, and avoid open flames or sparks.

- Clean the brake pads in a well-ventilated area, directing the jet of compressed air in such a way that

you do not breathe in the dust produced by the wear of the friction material. Even though the latter

contains no asbestos, inhaling dust is harmful.

Maintenance rules

- Use original PIAGGIO spare parts and lubricants recommended by the Manufacturer. Non-original or

non-conforming spares may damage the vehicle.

- Use only the appropriate tools designed for this vehicle.

- Always use new gaskets, sealing rings and split pins upon refitting.

- After removal, clean the components using non-flammable or low flash-point solvents. Lubricate all

the work surfaces except the tapered couplings before refitting.

- After refitting, make sure that all the components have been installed correctly and work properly.

- For removal, overhaul and refit operations use only tools with metric measures. Metric bolts, nuts and

screws are not interchangeable with coupling members with English measurement. Using unsuitable

coupling members and tools may damage the scooter.

- When carrying out maintenance operations on the vehicle that involve the electrical system, make

suretheelectricconnectionshavebeenmadeproperly,particularlythegroundandbatteryconnections.

Beverly 125 Characteristics

CHAR - 7

Vehicle identification

VEHICLE IDENTIFICATION

Specification Desc./Quantity

Chassis prefix ZAPM 28900 ÷ 1001

Engine prefix M28FM

Dimensions and mass

WEIGHTS AND DIMENSIONS

Specification Desc./Quantity

Kerb weight 161 ± 5 kg

Maximum weight allowed 350 kg

Width 770 mm

Length 2110 mm

Wheelbase 1470 mm

Height 1460 mm

Engine

ENGINE

Specification Desc./Quantity

Type Single-cylinder, 4-stroke

Timing system 4 valves, single overhead camshaft, chain-driven.

Bore x stroke 57.0 x 48.6 mm

Characteristics Beverly 125

CHAR - 8

Specification Desc./Quantity

Cubic capacity 124 cm³

Compression ratio 12 ± 0.5: 1

Idle speed 1,650 ± 100 rpm

Air filter sponge, impregnated with mixture (50% oil and 50% unleaded

petrol).

Lubrication Enginelubricationwithlobepump(insidecrankcase)controlled

by a chain with double filter: mesh and paper.

Fuel supply KEIHIN CVEK 30 carburettor and electrical fuel pump.

Max. Power 11 kW at 9,750 rpm

MAX. torque 12 Nm at 8,000 rpm

Transmission

TRANSMISSION

Specification Desc./Quantity

Main drive Automatic expandable pulley variator with torque server, V-

belt, automatic self-ventilating centrifugal dry clutch

Final reduction Gear reduction unit in oil bath.

Capacities

CAPACITY

Specification Desc./Quantity

Engine oil 1.10 l

Transmission oil 250 cm³

Cooling system fluid 1.75 l

Fuel tank (reserve) ~ 10 l (2 l)

Electrical system

ELECTRICAL SYSTEM

Specification Desc./Quantity

Ignition type Electronic capacitive discharge ignition (CDI) and variable ad-

vance, with separate HV coil.

Ignition advance 10° ± 1° at 2,000 rpm

Spark plug CHAMPION RG4HC

Alternative spark plug NGK CR8EB

Battery Sealed, 12 V / 10 Ah

Fuses Three 15A fuses, two 10A fuses, three 7.5A, one 4A fuse, one

3A fuse

Generator alternating current

Frame and suspensions

FRAME AND SUSPENSIONS

Specification Desc./Quantity

Type of chassis Welded tubular steel chassis with stamped sheet reinforce-

ments.

Front suspension Hydraulic telescopic fork with advanced wheel pin and Ø 35

mm stem

Front fork max. stroke 104 mm

Rear suspension Two double-acting shock absorbers, adjustable to four posi-

tions at preloading.

Rear shock absorber max. travel 95.5 mm

Beverly 125 Characteristics

CHAR - 9

Brakes

BRAKES

Specification Desc./Quantity

Front brake Ø 260-mm disc brake with hydraulic control activated by han-

dlebar right-side lever.

Rear brake Ø 260-mm disc brake with hydraulic control activated by han-

dlebar left lever.

Wheels and tyres

WHEELS AND TYRES

Specification Desc./Quantity

Wheel rim type Light alloy rims.

Front rim 16 x 3.50''

Rear rim 16 x 3.50''

Front tyre Tubeless, 110/70 - 16'' 52P

Rear tyre Tubeless, 140/70 - 16'' 65P

Front tyre pressure (with passenger) 2 bar (-)

Rear tyre pressure (with passenger) 2.5 bar (-)

N.B.

CHECK AND ADJUST TYRE PRESSURE WITH TYRES AT AMBIENT TEMPERATURE. REGU-

LATE PRESSURE ACCORDING TO THE WEIGHT OF THE RIDER AND ACCESSORIES

Secondary air

The SAS for 125cc leader engines operates in a similar manner to the SAS for 2T engines.

The differences are the following:

insteadofenteringthroughthemufflerasfor2Tengine,thesecondaryairentersdirectlyinthedischarge

pipe on the head.

The2Treed valvehasadiaphragm.Theunit,indicatedbyanarrowinthefigure,hasacut-off connected

to the depression intake on the inlet manifold that cuts the air inlet in deceleration, to avoid explosions

in the muffler.

Characteristics Beverly 125

CHAR - 10

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