PIAGGIO X9 Evolution 125 2008 Leitfaden

SERVICE STATION MANUAL

664627 IT-664628 EN-664629 FR-664630 DE-664631

ES-664632 PT-664633 OL-664634 EL

X9 Evolution 125

SERVICE STATION

MANUAL

X9 Evolution 125

The descriptions and illustrations given in this publication are not binding. While the basic specifications

as described and illustrated in this booklet remain unchanged, PIAGGIO-GILERA reserves the right, at

any time and without being required to update this publication beforehand, to make any changes to

components, parts or accessories, which it considers necessary to improve the product or which are

required for manufacturing or construction reasons.

Not all versions shown in this publication are available in all countries. The availability of single models

should be checked at the official Piaggio sales network.

in whole or in part is prohibited."

PIAGGIO & C. S.p.A. - After-Sales

V.le Rinaldo Piaggio, 23 - 56025 PONTEDERA (Pi)

SERVICE STATION MANUAL

X9 Evolution 125

This service station manual has been drawn up by Piaggio & C. Spa to be used by the workshops of

Piaggio-Gilera dealers. It is assumed that the user of this manual for maintaining and repairing Piaggio

vehicles has a basic knowledge of mechanical principles and vehicle repair technique procedures. Any

significant changes to vehicle characteristics or to specific repair operations will be communicated by

updates to this manual. Nevertheless, no mounting work can be satisfactory if the necessary equipment

and tools are unavailable. It is therefore advisable to read the sections of this manual concerning special

tools, along with the special tool catalogue.

N.B. Provides key information to make the procedure easier to understand and carry out.

CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.

WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.

Personal safety Failure to completely observe these instructions will result in serious risk of personal

injury.

Safeguarding the environment Sectionsmarked with this symbol indicatethe correct use of thevehicle

to prevent damaging the environment.

Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious

damage to the vehicle and sometimes even the invalidity of the guarantee.

INDEX OF TOPICS

CHARACTERISTICS CHAR

TOOLING TOOL

MAINTENANCE MAIN

TROUBLESHOOTING TROUBL

ELECTRICAL SYSTEM ELE SYS

ENGINE FROM VEHICLE ENG VE

ENGINE ENG

SUSPENSIONS SUSP

BRAKING SYSTEM BRAK SYS

COOLING SYSTEM COOL SYS

CHASSIS CHAS

PRE-DELIVERY PRE DE

TIME TIME

INDEX OF TOPICS

CHARACTERISTICS CHAR

This section describes the general specifications of the vehicle.

Rules

This section describes general safety rules for any maintenance operations performed on the vehicle.

Safety rules

- If work can only be done on the vehicle with the engine running, make sure that the premises are well-

ventilated, using special extractors if necessary; never let the engine run in an enclosed area. Exhaust

fumes are toxic.

- The battery electrolyte contains sulphuric acid. Protect your eyes, clothes and skin. Sulphuric acid is

highly corrosive; in the event of contact with your eyes or skin, rinse thoroughly with abundant water

and seek immediate medical attention.

- The battery produces hydrogen, a gas that can be highly explosive. Do not smoke and avoid sparks

or flames near the battery, especially when charging it.

- Fuel is highly flammable and it can be explosive given some conditions. Do not smoke in the working

area, and avoid open flames or sparks.

- Clean the brake pads in a well-ventilated area, directing the jet of compressed air in such a way that

you do not breathe in the dust produced by the wear of the friction material. Even though the latter

contains no asbestos, inhaling dust is harmful.

Maintenance rules

- Use original PIAGGIO spare parts and lubricants recommended by the Manufacturer. Non-original or

non-conforming spares may damage the vehicle.

- Use only the appropriate tools designed for this vehicle.

- Always use new gaskets, sealing rings and split pins upon refitting.

- After removal, clean the components using non-flammable or low flash-point solvents. Lubricate all

the work surfaces, except tapered couplings, before refitting these parts.

- After refitting, make sure that all the components have been installed correctly and work properly.

- For removal, overhaul and refit operations use only tools with metric measures. Metric bolts, nuts and

screws are not interchangeable with coupling members with English measurement. Using unsuitable

coupling members and tools may damage the vehicle.

- When carrying out maintenance operations on the vehicle that involve the electrical system, make

suretheelectricconnectionshavebeenmadeproperly,particularlythegroundandbatteryconnections.

X9 Evolution 125 Characteristics

CHAR - 7

Vehicle identification

Chassis prefix: ZAPM481000000 ÷ 1001

Engine prefix: M482M

Dimensions and mass

WEIGHT AND DIMENSIONS

Specification Desc./Quantity

Kerb weight 172±5 kg

Saddle height 790 mm

Wheelbase 1500 mm

Overall length 2130 mm

Overall height 1450 mm

Overall width 910 mm

Characteristics X9 Evolution 125

CHAR - 8

Engine

TECHNICAL DATA

Specification Desc./Quantity

Type Single-cylinder, 4-stroke

Timing system 4 valves, single overhead camshaft, chain-driven.

Cubic capacity 124 cm³

Bore x stroke 57 x 48.6 mm

Compression ratio 12 ± 0.5: 1

Carburettor KEIHIN CVK 29

ignition advance (before TDC) 10° at 2000 rpm

Valve clearance intake: 0.10 mm discharge: 0.15 mm

Spark plug CHAMPION RG4HC

Alternative spark plug NGK CR8EB

Idle speed 1650 ± 100 rpm

Max. power 11 kW at 10,000 rpm

Max. torque 12 Nm at 8000 rpm

Maximum speed 105 km/h

Transmission

TRANSMISSIONS

Specification Desc./Quantity

Transmission With automatic expandable pulley variator, V belt, automatic

clutch, gear reduction unit and transmission housing with

forced-circulation air cooling.

X9 Evolution 125 Characteristics

CHAR - 9

Capacities

CAPACITY

Specification Desc./Quantity

Rear hub 150 cm³

Cooling system ~ 1.2 l

Engine oil ~ 1000 cm³

Fuel tank (including a ~ 2.5 l reserve) ~ 14.5 l

Electrical system

ELECTRICAL COMPONENTS

Specification Desc./Quantity

Generator Three-phase alternating current

Battery 12V -10 Ah

Ignition type Electronic capacitive discharge ignition (CDI) and variable ad-

vance, with separate HV coil.

Frame and suspensions

CHASSIS AND SUSPENSIONS

Specification Desc./Quantity

Rear wheel max. travel 90 mm.

Rear suspension Engine with oscillating fork articulated to the chassis by means

of a double swinging arm. Double-acting hydraulic shock ab-

sorbers, coaxial helicoidal spring with variable step, adjustable

at preloading on 4 positions.

Front fork stroke 90 mm

Front suspension Hydraulic telescopic fork with Ø 35-mm stem

Type of chassis Welded tubular steel chassis with stamped sheet reinforce-

ments.

Brakes

BRAKES

Specification Desc./Quantity

Rear Ø 240 mm stainless steel disc with Brembo "Serie Oro" floating

calliper with Ø 34 mm twin plungers

Integral braking system Left lever acts on the left front and rear discs, through a valve

that distributes the pressure; the right lever acts on the right

front disc only

Front Ø 240 mm stainless steel double disc with Ø 34 mm Brembo

"Serie Oro" floating calliper (front Right) / Ø 32 (front Left)

Wheels and tyres

WHEELS AND TYRES

Specification Desc./Quantity

Tyre pressure (when cold) Front: 2.1 bar Rear: 2.3 bar (2.5 bar with driver and luggage)

Front tyre Without inner tube: 120/70-14" 55P

Rear tyre Without inner tube: 140/60-14" 64P

Front wheel alloy rim: 14'' x 3.50

Rear wheel alloy rim: 14'' x 3.50

Characteristics X9 Evolution 125

CHAR - 10

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