Pickering PXI BRIC 40-595A Bedienungsanleitung

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Issue 3.6 February 2020

40-595A User Manual

PXI BRIC™ Power FIBO Matrix Module

Page (II) BRIC POWER FIBO MATRIX MODULE (40-595A)

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Page (II) REED RELAY MODULE 40-110/115/120/125

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No part of this publication may be reproduced, transmitted, transcribed, translated or stored in any form, or by

any means without the written permission of Pickering Interfaces.

Technical details contained within this publication are subject to change without notice.

ISO 9001

Reg No. FM38792

Page (III)

BRIC POWER FIBO MATRIX MODULE (40-595A)

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Page (III)

REED RELAY MODULE 40-110/115/120/125

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TECHNICAL SUPPORT

For Technical Support please contact Pickering Interfaces either by phone, the website or via e-mail.

WARRANTY

All products manufactured by Pickering Interfaces are warranted against defective materials and workmanship for a period of

three years, excluding programmable power supplies, from the date of delivery to the original purchaser. Any product found to be

defective within this period will, at the discretion of Pickering Interfaces be repaired or replaced.

Products serviced and repaired outside of the warranty period are warranted for ninety days.

Extended warranty and service are available. Please contact Pickering Interfaces by phone, the website or via e-mail.

ENVIRONMENTAL POLICY

Pickering Interfaces operates under an environmental management system similar to ISO 14001.

Pickering Interfaces strives to full all relevant environmental laws and regulations and reduce wastes and releases to the

environment. Pickering Interfaces aims to design and operate products in a way that protects the environment and the health and

safety of its employees, customers and the public. Pickering Interfaces endeavours to develop and manufacture products that can

be produced, distributed, used and recycled, or disposed of, in a safe and environmentally friendly manner.

Worldwide Technical Support and Product Information

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Germany

Tel: +49 89 125 953 160

E-mail: [email protected]

Sweden

Tel: +46 340-69 06 69

E-mail: [email protected]

USA

Tel: (West) +1 541 471 0700

Tel: (East) +1 781 897 1710

E-mail: [email protected]

Czech Republic

Tel: +420 558 987 613

E-mail: [email protected]

France

Tel +33 9 72 58 77 00

E-mail [email protected]

Pickering Interfaces Headquarters

Stephenson Road Clacton-on-Sea CO15 4NL United Kingdom

Tel: +44 (0)1255-687900

E-Mail: [email protected]

China

Tel: +86 4008 799 765

E-mail: [email protected]

Page (IV) BRIC POWER FIBO MATRIX MODULE (40-595A)

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Page (IV) REED RELAY MODULE 40-110/115/120/125

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MEANING / DESCRIPTION SYMBOL

PROTECTIVE EARTH (GROUND)

To identify any terminal which is intended for connection to an external conductor for

protection against electric shock in case of a fault, or the terminal of a protective earth

(ground) electrode.

DANGEROUS VOLTAGE

To indicate hazards arising from dangerous voltages.

WARNING / CAUTION

An appropriate safety instruction should be followed or caution to a potential hazard

exists.

Refer to the relevant instructions detailed within the product manual.

HEAVY

If this product is heavy reference should be made to the safety instructions for

provisions of lifting and moving.

STATIC SENSITIVE

To indicate that static sensitive devices are present and handling precautions should

be followed.

SAFETY SYMBOLS

PRODUCT SAFETY

The following safety symbols may be used on the product and throughout the product documentation.

Page (V)

BRIC POWER FIBO MATRIX MODULE (40-595A)

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Technical Support and Warranty................................................III

Product Safety .............................................................................IV

Contents (this page)....................................................................V

Warnings and Cautions ..............................................................VII

Section 1

Technical Specication...............................................................1.1

Section 2

Technical Description .................................................................2.1

Mechanical Description ........................................................2.1

Functional Description .........................................................2.2

Maximum Frequency of Operations at Full Load ...............2.3

Fault Insertion Examples Using The FIBO Matrix .. ...........2.3

Section 3

Installation....................................................................................3.1

Pre Operation Checks...........................................................3.1

Hardware Installation ............................................................3.2

Software Installation .............................................................3.2

Testing Operation ..................................................................3.3

Section 4

Programming Guide....................................................................4.1

Programming Options for PXI Modules ..............................4.1

Module Architecture..............................................................4.2

Using The Module Under IVI.................................................4.3

Programming The Module ....................................................4.4

Using Pickering Drivers in LabVIEW ...................................4.8

Section 5

Connector Information................................................................5.1

Section 6

Trouble Shooting .........................................................................6.1

Section 7

Maintenance Information............................................................7.1

Fuse ........................................................................................7.1

Relay Look-Up Tables ...........................................................7.1

PCB Layout Diagram.............................................................7.4

Card Removal From BRIC.....................................................7.5

Card Replacement.................................................................7.7

CONTENTS

Page (VI) BRIC POWER FIBO MATRIX MODULE (40-595A)

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THIS PAGE INTENTIONALLY BLANK

Page (VII)

BRIC POWER FIBO MATRIX MODULE (40-595A)

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Page (VII)

2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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WARNINGS AND CAUTIONS

WARNING - HAZARDOUS ENVIRONMENTS SYMBOL

This product is not specically designed for use in hazardous environments, for example in explosive

atmospheres. If the product is to be used in hazardous environments we recommend that the user

ensures suitable protective measures are taken.

WARNING - DANGER OF ELECTRIC SHOCK SYMBOL

This module may contain hazardous voltages. Before removing the module from the rack remove all

supplies and disconnect user I/O signals.

Unused slots in the host chassis are populated with blanking plates to prevent access to user I/O

signals that may be present. Blanking panels are available to order from Pickering in a variety of

slot widths. If the product is not used in this manner for example by using an extender card then

additional care must be taken to avoid contact with exposed signals.

Not to be used in safety critical circuits, refer to the Pickering Interfaces’ terms & conditions of sale.

This module must not be used for the switching of Mains Circuits. For the switching of voltages up

to the module’s full specication, Secondary Circuit power supplies and the Device Under Test must

be fully isolated from the Mains Circuit and the safety earth.

The host chassis must be correctly installed and be connected to mains or factory safety ground,

please refer to your chassis installation manual.

Diagram Showing Separation Between The Mains Circuit and Secondary Circuit / DUT

For the purposes of this document, a Mains Circuit is an installation classied as Overvoltage

Category II up to 300V. Separation between the Secondary Circuit and Mains Circuit is achieved

by a transformer in which the primary windings are separated from the secondary windings by

reinforced insulation, double insulation, or a screen connected to the protective conductor terminal.

CAUTION - HANDLING OF ELECTROSTATIC-SENSITIVE DEVICES SYMBOL

Certain semiconductor devices used in this equipment are liable to damage due to static voltage.

Observe the following precautions when handling these devices in their unterminated state, or

sub-assemblies containing these devices:

1. Persons removing sub-assemblies from equipment using these devices must be earthed by a

wrist strap and a resistor at the point provided on the equipment.

2. Soldering irons used during the repair operations must be low voltage types with earthed tips and

isolated from the mains voltage by a double insulated transformer.

3. Outer clothing worn must be unable to generate static charges.

4. Printed Circuit Boards (PCBs) tted with these devices must be stored and transported in

anti-static bags.

PXI Switching

Module

Device

Under Test

Power

Supply

Power

Supply

Host Chassis

Secondary Circuit

Mains

Circuit

Mains

Circuit

Mains/Factory

Safety Ground

Page (VIII) BRIC POWER FIBO MATRIX MODULE (40-595A)

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Page (VIII) 2 AMP 1-POLE UHD MATRIX MODULES 40-575 / 576 / 577 / 578 / 579

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CAUTION - PRODUCT DOCUMENTATION SYMBOL

Suitably qualied & trained users should ensure that the accompanying documentation is fully read

and understood before attempting to install or operate the product.

SAFETY INSTRUCTIONS

All cleaning and servicing requires the equipment to be isolated and disconnected from the power source and user I/O

signals (refer to the Maintenance Section).

• Appropriate manual handling procedures should be followed as dictated by the weight of the individual module or

the combined weight of the modules & chassis.

• Should a fault occur with the module or chassis, immediately isolate and disconnect the incoming power to the

chassis and the user I/O signals.

• Ensure the equipment is installed, operated and maintained by trained and authorised personnel.

• For suitably equipped products in the event of an emergency press the red “emergency stop” button situated on

the front of the unit.

Page 1.1

BRIC POWER FIBO MATRIX MODULE (40-595A)

pickering SECTION 1 - TECHNICAL SPECIFICATION

SECTION 1 - TECHNICAL SPECIFICATION

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PXI BRIC™ Power FIBO Matrix 40-595A

ISSUE 5.0 MAY 2018

• Integrated High Power PXI Matrix Module

• Built In High Performance Screened 8-Channel

Analog Bus

• 3-Pin Breakout Conﬁguration For Fault

Simulation and Specialist Test Applications

• Sizes Up To Dual 30x4 Power Matrix on

5 Daughter Cards

• Load Just The Number of Daughter Switch

Cards You Need For Your Application

• Uses Gold Flash Over Silver Alloy Contact

Electro-mechanical Relays

• Cross-point Switches 125VDC/250VAC, 10A

• Breakout Switches 125VDC/250VAC, 8A

• VISA, IVI & Kernel Drivers Supplied for

Windows

• Supported by PXI or LXI Chassis

• 3 Year Warranty

Schematic of the 40-595A-010 Dual 30x4

Power FIBO Matrix Module With 3-Pin Breakout (switches

are shown in their default state)

Y1.1

Y1.2

Y1.3

Y1.4

30x4 Fault Matrix - Bank 1

Y2.1

Y2.2

Y2.3

Y2.4

30x4 Fault Matrix - Bank 2

X1.1

X2.1

X30.1

X1.2

X1.3

X2.2

X2.3

X30.2

X30.3

BREAKOUT

The 40-595A is a matrix module based on the BRIC format

designed for fault insertion applications in safety critical testing. As

with other BRIC modules the matrix size can be scaled to suit the

application. The 40-595A has a very high current rating of 10 Amps,

ideal for higher power systems, and can be used as a conventional

matrix.

Fault insertion testing is when the response of a

controller is assessed with one or more sensors

providing poor information. This is to ensure that

the controller does not produce an inappropriate

response, such as turning an engine or

braking system off, risking a serious system

failure. Testing in aeronautic, aerospace and

automotive environments has to be rigorous and

documented to ensure that expensive failures or

loss of life do not occur.

The 40-595A allows such testing to be

automated, replacing manual test systems that

are hard to repeat and document. Referring to

the functional diagram, the 40-595 is typically

used with a sensor emulation connected to

breakout 1.2 or 1.3 and the controller under test

connected to 1.1. The connection can be broken

and a fault condition can be introduced, such as

a short circuit, on the Y axis. The third breakout

connection can be used to connect to a poor

sensor emulation, allowing the controller to be

tested with a more complex sensor present.

The dual bus arrangement allows an external series element to

be added across the breakout connections with shunt defects

provided by the Y axis.

The 40-595A allows up 8 types of fault to be connected to the Y

axis and up to 30 connections to sensors. Modules can be supplied

partially loaded for applications that do not require the full number

of daughter cards.

User connection is via 37-pin D-type plugs. These are fully

supported by our range of cable and connector accessories.

Page 1.2 BRIC POWER FIBO MATRIX MODULE (40-595A)

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SECTION 1 - TECHNICAL SPECIFICATION

BRIC Power FIBO Matrix – 40-595A

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Speciﬁcations

Switching Speciﬁcation - Crosspoint Relays

Contact Type: Gold ash over silver alloy

Cold Switching Capacity

Maximum Current:

Maximum Voltage:

10A

400VDC/250VAC*

Hot Switching Capacity

Maximum Current:

Maximum Voltage:

Maximum Power:†

Min. Switching Capacity:

10A

125VDC/250VAC*

300W/2500VA

10mA, 5VDC

Initial Path Resistance, On:

Path Resistance, Off:

<250mΩ

>1x109Ω

Operate Time: 10ms typical

Expected Life (operations)

- resistive load

Mechanical Life:

At Max. Switch Capacity:

>5x107

>1x105

* For full voltage rating, signal sources to be switched must be fully

isolated from mains supply and safety earth.

† For variation of maximum hot switching capacity of voltage with

current refer to plot.

Power Requirements

+3.3V +5V +12V -12V

0 2A 0 0

Relay Type

The 40-595A is tted with single-pole electro-mechanical power

relays, gold-ash over silver alloy contact.

Switching Speciﬁcation - Breakout Relays

Contact Type: Gold ash over silver alloy

Cold Switching Capacity

Maximum Current:

Maximum Voltage:

400VDC/250VAC*

Hot Switching Capacity

Maximum Current:

Maximum Voltage:

Maximum Power:†

Min. Switching Capacity:

125VDC/250VAC*

240W/2000VA

10mA, 5VDC

Initial Path Resistance, On:

Path Resistance, Off:

<250mΩ

>1x109Ω

Operate Time: 10ms typical

Expected Life (operations)

- resistive load

Mechanical Life:

At Max. Switch Capacity:

>5x107

>1x105

* For full voltage rating, signal sources to be switched must be fully

isolated from mains supply and safety earth.

† For variation of maximum hot switching capacity of voltage with

current refer to plot.

30VDC / 250VAC Resisve

30VDC / 250VAC

Inducve

40-595A Current/Operating Life Plot

- Crosspoint Relays

40-595A Current/Voltage Plot - Crosspoint Relays

AC Resisve

AC Inducve

DC Resisve

DC Inducve

30VDC / 250VAC Resisve

30VDC / 250VAC

Inducve

40-595A Current/Operating Life Plot

- Breakout Relays

40-595A Current/Voltage Plot - Breakout Relays

AC Resisve

AC Inducve

DC Resisve

DC Inducve

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