Pilz PNOZ m EF 1MM Bedienungsanleitung

PNOZmEF1MM

OperatingManual1003108EN06

ConfigurablecontrolsystemsPNOZmulti2

Preface

Thisdocumentisatranslationoftheoriginaldocument.

AllrightstothisdocumentationarereservedbyPilzGmbH&Co.KG.Copiesmaybemade

forinternalpurposes.Suggestionsandcommentsforimprovingthisdocumentationwillbe

gratefullyreceived.

Pilz®,PIT®,PMI®,PNOZ®,Primo®,PSEN®,PSS®,PVIS®,SafetyBUSp®,

SafetyEYE®,SafetyNETp®,thespiritofsafety®areregisteredandprotectedtrademarks

ofPilzGmbH&Co.KGinsomecountries.

SDmeansSecureDigital

Content

OperatingManualPNOZmEF1MM

1003108EN06 3

Section1 Introduction 5

1.1 Validityofdocumentation 5

1.2 Usingthedocumentation 5

1.3 Definitionofsymbols 5

Section2 Overview 7

2.1 Scopeofsupply 7

2.2 Unitfeatures 7

2.3 Frontview 8

Section3 Safety 9

3.1 Intendeduse 9

3.2 Systemrequirements 9

3.3 Safetyregulations 10

3.3.1 Safetyassessment 10

3.3.2 Useofqualifiedpersonnel 10

3.3.3 Warrantyandliability 10

3.3.4 Disposal 10

3.3.5 Foryoursafety 11

Section4 Functiondescription 12

4.1 Operation 12

4.2 Blockdiagram 12

4.3 Monitoringfunctions 12

4.4 Systemreactiontime 16

4.5 Proximityswitches 17

4.6 Encoder 18

4.6.1 Outputsignals 19

4.6.2 Adaptersforencoders 21

Section5 Installation 22

5.1 Generalinstallationguidelines 22

5.2 Dimensionsinmm 22

5.3 Connectthebaseunitandexpansionmodules 22

Section6 Commissioning 24

6.1 Wiring 24

6.2 PinassignmentofMiniIOsocket 24

6.3 Connectionofproximityswitches 25

6.4 Connectionofanencoder 26

6.4.1 Connectencoder 26

6.4.2 ConnectencoderwithZindex 27

6.4.3 Connectencoderviaanadapter 28

6.5 Connectionofproximityswitchandencoder 28

6.6 EMCcompliantwiring 30

6.7 DownloadmodifiedprojecttothePNOZmultisystem 32

Content

OperatingManualPNOZmEF1MM

1003108EN06 4

Section7 Operation 33

7.1 Messages 33

Section8 Technicaldetails 34

8.1 Safetycharacteristicdata 36

Section9 Supplementarydata 37

9.1 Categories 37

9.1.1 Safetylevel 37

9.1.2 Safetyfunctions 38

9.1.3 Safetyrelatedcharacteristicdataforoperationwithnonsafetyrelateden

coderwithoutadditionalrequirements

9.1.3.1 Permittedsensortypesandoutputsignals 38

9.1.3.2 Safetyrelatedarchitecture 39

9.1.3.3 Achievablesafetylevel 39

9.1.4 Safetyrelatedcharacteristicdataforoperationwithnonsafetyrelateden

coderwithmechanicalfaultexclusion

9.1.4.1 Permittedsensortypesandoutputsignals 39

9.1.4.2 Safetyrelatedarchitecture 40

9.1.4.3 Achievablesafetylevel 40

9.1.5 Safetyrelatedcharacteristicdataforoperationwithnonsafetyrelateden

coderwithdiagnosticsviathedrivecontroller

9.1.5.1 Permittedsensortypesandoutputsignals 40

9.1.5.2 Requirementsofthedrivecontroller 41

9.1.5.3 Safetyrelatedarchitecture 41

9.1.5.4 Achievablesafetylevel 42

9.1.6 Safetyrelatedcharacteristicdataforoperationwithasafeencoder 42

9.1.6.1 Permittedsensortypesandoutputsignals 42

9.1.6.2 Safetyrelatedarchitecture 42

9.1.6.3 Achievablesafetylevel 43

9.1.7 SafetyrelatedcharacteristicdataforoperationwithasafeencoderwithZ

index

9.1.7.1 Permittedsensortypesandoutputsignals 43

9.1.7.2 Safetyrelatedarchitecture 43

9.1.7.3 Achievablesafetylevel 44

9.1.8 Safetyrelatedcharacteristicdataforoperationwithnonsafetyrelateden

coderandproximityswitch

9.1.8.1 Permittedsensortypesandoutputsignals 44

9.1.8.2 Safetyrelatedarchitecture 45

9.1.8.3 Achievablesafetylevel 45

9.1.9 Safetyrelatedcharacteristicdataforoperationwith2proximityswitches 46

9.1.9.1 Permittedsensortypesandoutputsignals 46

9.1.9.2 Safetyrelatedarchitecture 46

9.1.9.3 Achievablesafetylevel 47

Section10 Orderreference 48

10.1 Product 48

10.2 Accessories 48

Introduction

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1003108EN06 5

1 Introduction

1.1 Validityofdocumentation

ThisdocumentationisvalidfortheproductPNOZmEF1MM.Itisvaliduntilnewdocu

mentationispublished.

Thisoperatingmanualexplainsthefunctionandoperation,describestheinstallationand

providesguidelinesonhowtoconnecttheproduct.

1.2 Usingthedocumentation

Thisdocumentisintendedforinstruction.Onlyinstallandcommissiontheproductifyou

havereadandunderstoodthisdocument.Thedocumentshouldberetainedforfutureref

erence.

1.3 Definitionofsymbols

Informationthatisparticularlyimportantisidentifiedasfollows:

DANGER!

Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatposes

animmediatethreatofseriousinjuryanddeathandindicatespreventive

measuresthatcanbetaken.

WARNING!

Thiswarningmustbeheeded!Itwarnsofahazardoussituationthatcould

leadtoseriousinjuryanddeathandindicatespreventivemeasuresthatcan

betaken.

CAUTION!

Thisreferstoahazardthatcanleadtoalessseriousorminorinjuryplus

materialdamage,andalsoprovidesinformationonpreventivemeasures

thatcanbetaken.

NOTICE

Thisdescribesasituationinwhichtheproductordevicescouldbedam

agedandalsoprovidesinformationonpreventivemeasuresthatcanbe

taken.Italsohighlightsareaswithinthetextthatareofparticularimport

ance.

Introduction

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1003108EN06 6

INFORMATION

Thisgivesadviceonapplicationsandprovidesinformationonspecialfea

tures.

Overview

OperatingManualPNOZmEF1MM

1003108EN06 7

2 Overview

2.1 Scopeofsupply

2.2 Unitfeatures

UsingtheproductPNOZmEF1MM:

Expansionmoduleforconnectiontoabaseunitfromtheconfigurablecontrolsystem

PNOZmulti2.

Theproducthasthefollowingfeatures:

}CanbeconfiguredinthePNOZmultiConfigurator

}Monitoringof1axis

}Measuredvaluerecordedbyproximityswitchandencoder

}Monitoringfunctions

– Safespeedmonitoring(SSM)

– Safespeedrangemonitoring(SSRM)

– Safedirectionofmovementmonitoring(SDIM)

– Safeoperatingstopmonitoring(SOSM)

– Analoguevoltage(trackS)

}LEDdisplayfor:

– Supplyvoltage

– Diagnostics

– Axisstatus

– Error

}Pleaserefertothedocument"PNOZmultiSystemExpansion"forthePNOZmultibase

unitsthatcanbeconnected.

Overview

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1003108EN06 8

2.3 Frontview

Legend:

}X4:Connectionforproximityswitchataxis1

}X12:MiniIOsocketforconnectingencoderorproximityswitchataxis1.

}LEDs:

– Power

– Run

– Diag

– Fault

– Axis1

Safety

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1003108EN06 9

3 Safety

3.1 Intendeduse

Themotionmonitoringexpansionmodulemonitorssafetyfunctionsinaccordancewith

EN6180052forsafemotionmonitoring.

Thefollowingmonitoringfunctionsareperformed:

}Safedirectionofmovementmonitoring(SDIM)

}Safeoperatingstopmonitoring(SOSM)

}Safespeedrangemonitoring(SSRM)

}Safespeedmonitoring(SSM)

TheexpansionmodulemeetstherequirementsofENIEC61508uptoSIL3and

ENISO138491uptoPLe.

Theexpansionmodulemayonlybeconnectedtoabaseunitfromtheconfigurablesystem

PNOZmulti2(pleaserefertothedocument"PNOZmultiSystemExpansion"fordetailsof

thebaseunitsthatcanbeconnected).

TheconfigurablesystemPNOZmulti2isusedforthesafetyrelatedinterruptionofsafety

circuitsandisdesignedforusein:

}Emergencystopequipment

}SafetycircuitsinaccordancewithVDE0113Part1andEN602041

Thefollowingisdeemedimproperuseinparticular:

}Anycomponent,technicalorelectricalmodificationtotheproduct

}Useoftheproductoutsidetheareasdescribedinthismanual

}Useoftheproductoutsidethetechnicaldetails(seeTechnicaldetails[ 34]).

NOTICE

EMCcompliantelectricalinstallation

Theproductisdesignedforuseinanindustrialenvironment.Theproduct

maycauseinterferenceifinstalledinotherenvironments.Ifinstalledinother

environments,measuresshouldbetakentocomplywiththeapplicable

standardsanddirectivesfortherespectiveinstallationsitewithregardtoin

terference.

3.2 Systemrequirements

Pleaserefertothe"ProductModificationsPNOZmulti"documentinthe"Versionoverview"

sectionfordetailsofwhichversionsofthebaseunitandPNOZmultiConfiguratorcanbe

usedforthisproduct.

Safety

OperatingManualPNOZmEF1MM

1003108EN06 10

3.3 Safetyregulations

3.3.1 Safetyassessment

Beforeusingaunititisnecessarytoperformasafetyassessmentinaccordancewiththe

MachineryDirective.

Functionalsafetyisguaranteedfortheproductasasinglecomponent.However,thisdoes

notguaranteethefunctionalsafetyoftheoverallplant/machine.Inordertoachievethere

quiredsafetylevelfortheoverallplant/machine,definethesafetyrequirementsforthe

plant/machineandthendefinehowthesemustbeimplementedfromatechnicalandorgan

isationalstandpoint.

3.3.2 Useofqualifiedpersonnel

Theproductsmayonlybeassembled,installed,programmed,commissioned,operated,

maintainedanddecommissionedbycompetentpersons.

Acompetentpersonissomeonewho,becauseoftheirtraining,experienceandcurrentpro

fessionalactivity,hasthespecialistknowledgerequiredtotest,assessandoperatethe

workequipment,devices,systems,plantandmachineryinaccordancewiththegeneral

standardsandguidelinesforsafetytechnology.

Itisthecompany’sresponsibilityonlytoemploypersonnelwho:

}Arefamiliarwiththebasicregulationsconcerninghealthandsafety/accidentpreven

tion

}Havereadandunderstoodtheinformationprovidedinthisdescriptionunder"Safety"

}Andhaveagoodknowledgeofthegenericandspecialiststandardsapplicabletothe

specificapplication.

3.3.3 Warrantyandliability

Allclaimstowarrantyandliabilitywillberenderedinvalidif

}Theproductwasusedcontrarytothepurposeforwhichitisintended

}Damagecanbeattributedtonothavingfollowedtheguidelinesinthemanual

}Operatingpersonnelarenotsuitablyqualified

}Anytypeofmodificationhasbeenmade(e.g.exchangingcomponentsonthePCB

boards,solderingworketc.).

3.3.4 Disposal

}Insafetyrelatedapplications,pleasecomplywiththemissiontimeTMinthesafetyre

latedcharacteristicdata.

}Whendecommissioning,pleasecomplywithlocalregulationsregardingthedisposalof

electronicdevices(e.g.ElectricalandElectronicEquipmentAct).

Andere Handbücher für PNOZ m EF 1MM

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