Pilz PNOZ ms4p Bedienungsanleitung

PNOZ ms4p

Operating Manual 22109-EN-03

}Configurable safety systems PNOZmulti

Preface

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made

for internal purposes. Suggestions and comments for improving this documentation will be

gratefully received.

Source code from third-party manufacturers or open source software has been used for

some components. The relevant licence information is available on the Internet on the Pilz

homepage.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,

SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries.

SD means Secure Digital

Contents

Operating Manual PNOZ ms4p

22109-EN-03 3

Section 1 Introduction 5

1.1 Validity of documentation 5

1.2 Using the documentation 5

1.3 Definition of symbols 5

Section 2 Overview 7

2.1 Scope 7

2.2 Unit features 7

2.3 Front view 8

Section 3 Safety 9

3.1 Intended use 9

3.2 System requirements 10

3.3 Safety regulations 10

3.3.1 Safety assessment 10

3.3.2 Use of qualified personnel 11

3.3.3 Warranty and liability 11

3.3.4 Disposal 11

3.3.5 For your safety 11

Section 4 Function description 12

4.1 Integrated protection mechanisms 12

4.2 Operation 12

4.3 Block diagram 12

4.4 Incremental encoders 12

4.4.1 Requirements of the incremental encoders 12

4.4.2 Adapter for incremental encoders 13

Section 5 Installation 14

5.1 General installation guidelines 14

5.2 Dimensions 14

5.3 Connecting the base unit and expansion modules 15

Section 6 Commissioning 16

6.1 General wiring guidelines 16

6.2 Pin assignment of RJ45 socket 16

6.3 Connecting the incremental encoder 17

6.3.1 Connect the signals from the incremental encoder to the speed monitor 17

6.3.2 Connect the incremental encoder to the speed monitor via an adapter 18

Section 7 Operation 20

7.1 LED indicators 20

Section 8 Technical details 21

8.1 Safety characteristic data 23

Contents

Operating Manual PNOZ ms4p

22109-EN-03 4

Section 9 Order reference 24

9.1 Product 24

9.2 Accessories 24

Section 10 Application examples 25

10.1 Example without position control 25

10.2 Example with position control 25

Introduction

Operating Manual PNOZ ms4p

22109-EN-03 5

1 Introduction

1.1 Validity of documentation

This documentation is valid for the product PNOZ ms4p. It is valid until new documentation

is published.

This operating manual explains the function and operation, describes the installation and

provides guidelines on how to connect the product.

1.2 Using the documentation

This document is intended for instruction. Only install and commission the product if you

have read and understood this document. The document should be retained for future ref-

erence.

1.3 Definition of symbols

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation that poses

an immediate threat of serious injury and death and indicates preventive

measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation that could

lead to serious injury and death and indicates preventive measures that can

be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor injury plus

material damage, and also provides information on preventive measures

that can be taken.

NOTICE

This describes a situation in which the product or devices could be dam-

aged and also provides information on preventive measures that can be

taken. It also highlights areas within the text that are of particular import-

ance.

Introduction

Operating Manual PNOZ ms4p

22109-EN-03 6

INFORMATION

This gives advice on applications and provides information on special fea-

tures.

Overview

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22109-EN-03 7

2 Overview

2.1 Scope

}Expansion module PNOZ ms4p

}Jumper

2.2 Unit features

Using the product PNOZ ms4p:

Speed monitor for connection to a base unit from the configurable control system

PNOZmulti

The product has the following features:

}Monitoring of 1 axis

}Connection: 1incremental encoder

}Measured variables:

– Standstill

– Speed (16 values can be set)

– Direction of rotation

}Axis types, start mode can be selected in the PNOZmulti Configurator

}Status indicators for

– Supply voltage

– Incremental encoder

– Axis status, standstill and excess speed

– Faults on the system

}Incremental encoder connection technology:

RJ45 female connector

}Function to deactivate speed monitoring

}Galvanic isolation between the connections X1 and X12

}Max. 4 speed monitors can be connected to the base unit

Overview

Operating Manual PNOZ ms4p

22109-EN-03 8

2.3 Front view

Fig.: Front view of PNOZ ms4p

Key:

}X12:

– Female connector for connecting an incremental encoder

}LEDs:

– POWER

– FAULT

– SHAFT

– X12

Safety

Operating Manual PNOZ ms4p

22109-EN-03 9

3 Safety

3.1 Intended use

The expansion module monitors standstill, speed and direction of rotation in accordance

with EN ISO 13849-1 up to PL e and EN IEC 62061 up to SIL CL 3.

The expansion module may only be connected to a base unit from the PNOZmulti system

(please refer to the document "PNOZmulti System Expansion" for details of the base units

that can be connected).

The configurable small control systems PNOZmulti are used for the safety-related interrup-

tion of safety circuits and are designed for use in:

}E-STOP equipment

}Safety circuits in accordance with VDE0113 Part 1 and EN60204-1

WARNING!

Users must take appropriate measures to detect or exclude errors (e.g. slip-

page or broken shearpin) which cause the frequency of the encoder signal

to no longer be proportional to the monitored speed.

Appropriate measures are:

– Using the monitored encoder to also control the drive

– Mechanical solutions

WARNING!

Encoder errors are detected and signalled via a diagnostic bit. This does

not bring the relevant axis to a safe condition.

To maintain safety (Category 3), the diagnostic bit (diagnostic bit 10) in the

user program must be evaluated in such a way that a shutdown occurs if

the axis is in operation (see examples in Chapter 9).

CAUTION!

If there are frequency differences between tracks A and B of the incre-

mental encoder, the track with the higher frequency will be evaluated. Differ-

ent directions of rotation will no longer be detected. The outputs Clockwise

and Anti-clockwise switch to a safe condition. The safe condition is cleared

again as soon as the error is remedied. Hazards that can arise through an

automatic restart must be excluded within the user program.

Safety

Operating Manual PNOZ ms4p

22109-EN-03 10

The following is deemed improper use in particular:

}Any component, technical or electrical modification to the product

}Use of the product outside the areas described in this manual

}Use of the product outside the technical details (see Technical details).

NOTICE

EMC-compliant electrical installation

The product is designed for use in an industrial environment. The product

may cause interference if installed in other environments. If installed in other

environments, measures should be taken to comply with the applicable

standards and directives for the respective installation site with regard to in-

terference.

3.2 System requirements

Please refer to the "Product Modifications PNOZmulti" document in the "Version overview"

section for details of which versions of the base unit and PNOZmulti Configurator can be

used for this product.

3.3 Safety regulations

3.3.1 Safety assessment

Before using a unit it is necessary to perform a safety assessment in accordance with the

Machinery Directive.

Functional safety is guaranteed for the product as a single component. However, this does

not guarantee the functional safety of the overall plant/machine. In order to achieve the re-

quired safety level for the overall plant/machine, define the safety requirements for the

plant/machine and then define how these must be implemented from a technical and organ-

isational standpoint.

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