Pilz PSEN ma1.4-51 M12/8-0.15m Bedienungsanleitung

PSEN ma1.4-51 M12/8-0.15m

Operating Manual-22185-EN-05

}PSEN sensor technology

Preface

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made

for internal purposes. Suggestions and comments for improving this documentation will be

gratefully received.

Source code from third-party manufacturers or open source software has been used for

some components. The relevant licence information is available on the Internet on the Pilz

homepage.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,

SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries.

SD means Secure Digital

Contents

Operating Manual PSEN ma1.4-51 M12/8-0.15m

22185-EN-05 3

Introduction 4

Validity of documentation 4

Using the documentation 4

Definition of symbols 4

Safety 5

Intended use 5

Safety regulations 5

Safety assessment 5

Use of qualified personnel 6

Warranty and liability 6

Disposal 6

For your safety 6

Unit features 7

Function description 7

Block diagram 7

Operating distances 8

Lateral and vertical offset 8

Wiring 9

Pin assignment 9

Requirements and connection to evaluation devices 10

Installation 13

Installation type 1 14

Installation type 2 15

Adjustment 16

Periodic test 17

Dimensions in mm 17

Technical details 17

Safety characteristic data 19

Order reference 20

System 20

Accessories 20

EC declaration of conformity 20

PSEN ma1.4-51 M12/8-0.15m

Operating Manual PSEN ma1.4-51 M12/8-0.15m

22185-EN-05 4

Introduction

Validity of documentation

This documentation is valid for the product PSEN ma1.4-51 M12/8-0.15m. It is valid until

new documentation is published.

This operating manual explains the function and operation, describes the installation and

provides guidelines on how to connect the product.

Using the documentation

This document is intended for instruction. Only install and commission the product if you

have read and understood this document. The document should be retained for future ref-

erence.

Definition of symbols

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation that poses

an immediate threat of serious injury and death and indicates preventive

measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation that could

lead to serious injury and death and indicates preventive measures that can

be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor injury plus

material damage, and also provides information on preventive measures

that can be taken.

NOTICE

This describes a situation in which the product or devices could be dam-

aged and also provides information on preventive measures that can be

taken. It also highlights areas within the text that are of particular import-

ance.

PSEN ma1.4-51 M12/8-0.15m

Operating Manual PSEN ma1.4-51 M12/8-0.15m

22185-EN-05 5

INFORMATION

This gives advice on applications and provides information on special fea-

tures.

Safety

Intended use

The safety function of the safety switch is:

}Safe detection of the magnetic actuator within the response range

The safety switch meets the requirements in accordance with:

}EN 60947-5-3: PDDB only in connection

– with the operator PSEN ma1.4-03 or operator PSEN ma1.4-10 and

– the suitable evaluation devices (see Requirements and connection to evaluation

devices [ 10]).

The following is deemed improper use in particular:

}Any component, technical or electrical modification to the product

}Use of the product outside the areas described in this manual

}Use of the product outside the technical details (see Technical details [ 17]).

NOTICE

EMC-compliant electrical installation

The product is designed for use in an industrial environment. The product

may cause interference if installed in other environments. If installed in other

environments, measures should be taken to comply with the applicable

standards and directives for the respective installation site with regard to in-

terference.

Safety regulations

Safety assessment

Before using a unit it is necessary to perform a safety assessment in accordance with the

Machinery Directive.

Functional safety is guaranteed for the product as a single component. However, this does

not guarantee the functional safety of the overall plant/machine. In order to achieve the re-

quired safety level for the overall plant/machine, define the safety requirements for the

plant/machine and then define how these must be implemented from a technical and organ-

isational standpoint.

PSEN ma1.4-51 M12/8-0.15m

Operating Manual PSEN ma1.4-51 M12/8-0.15m

22185-EN-05 6

Use of qualified personnel

The products may only be assembled, installed, programmed, commissioned, operated,

maintained and decommissioned by competent persons.

A competent person is a qualified and knowledgeable person who, because of their train-

ing, experience and current professional activity, has the specialist knowledge required. To

be able to inspect, assess and operate devices, systems and machines, the person has to

be informed of the state of the art and the applicable national, European and international

laws, directives and standards.

It is the company’s responsibility only to employ personnel who

}Are familiar with the basic regulations concerning health and safety / accident preven-

tion,

}Have read and understood the information provided in this description under "Safety"

}Have a good knowledge of the generic and specialist standards applicable to the spe-

cific application.

Warranty and liability

All claims to warranty and liability will be rendered invalid if

}The product was used contrary to the purpose for which it is intended

}Damage can be attributed to not having followed the guidelines in the manual

}Operating personnel are not suitably qualified

}Any type of modification has been made (e.g. exchanging components on the PCB

boards, soldering work etc.).

Disposal

}In safety-related applications, please comply with the mission time TM in the safety-re-

lated characteristic data.

}When decommissioning, please comply with local regulations regarding the disposal of

electronic devices (e.g. Electrical and Electronic Equipment Act).

For your safety

WARNING!

Loss of safety function due to manipulation of the interlocking device

Manipulation of the interlocking device may lead to serious injury and death.

– You should prevent any possibility of the interlocking device being

manipulated through the use of a spare actuator.

– Keep the substitute actuator in a safe place and protect it from unau-

thorised access.

– If spare actuators are used, these must be installed as described in

Installation [ 13].

– If the original actuators are replaced with substitute actuators, the ori-

ginal actuators must be destroyed before disposal.

PSEN ma1.4-51 M12/8-0.15m

Operating Manual PSEN ma1.4-51 M12/8-0.15m

22185-EN-05 7

}Do not remove the connector's protective cap until you are just about to connect the

unit. This will prevent potential contamination.

Unit features

}The actuator PSEN ma1.4-03 or PSEN ma1.4-10 belongs to the safety switch.

}Coded actuator

}Safety switch with 8-pin M12 male connector

}2 safety contacts (reed contacts - N/O)

}1 auxiliary contact (N/O)

}Different operating distances depending on the actuator see Technical details [ 17]

}Design:

– Safety switch with square design

– Actuator with square design: PSEN ma1.4-03

– Actuator with square design: PSEN ma1.4-10

}Operation Magnetic

}Switching voltage 24 VDC

}LED to display switch status

Function description

If the actuator is within the response range (safety gate closed), the safety contacts and the

auxiliary contact on the safety switch will be closed and the LED will light.

Operate the PSEN ma1.4-51 M12/8-0.15m in conjunction with the following components:

}Actuator PSEN ma1.4-03 or actuator PSEN ma1.4-10 (see Order reference [ 20])

and

}a connected evaluation device (see Requirements and connection to evaluation

devices [ 10]).

Block diagram

Actuator

Safety switch

Magnet

PSEN ma1.4-51 M12/8-0.15m

Operating Manual PSEN ma1.4-51 M12/8-0.15m

22185-EN-05 8

Operating distances

Sao SoSrSar (mm)Somin

Off

Legend

Sao Assured operating distance

Somin Min. operating distance

Sar Assured release distance

The offset-independent values for the switching distances are included in the Technical

details [ 17].

Lateral and vertical offset

[1] [2]

Legend

[1] Lateral offset

[2] Vertical offset

Actuator PSEN ma1.4-03

Assured operating distance Sao in mm

Vertical offset

Lateral offset

0 1 2 3 4

03.0 3.0 2.5 1.5 1.0

13.0 2.5 2.0 0.5 -

22.5 1.5 1.0 - -

31.5 0.5 - - -

40.5 - - - -

The stated values are valid at a temperature of 20 °C.

PSEN ma1.4-51 M12/8-0.15m

Operating Manual PSEN ma1.4-51 M12/8-0.15m

22185-EN-05 9

Actuator PSEN ma1.4-10

Assured operating distance Sao in mm

Vertical offset

Lateral offset

0 mm 2 mm 4 mm 6 mm 8 mm

0mm 10.0 10.0 9.0 7.0 5.0

2 mm 10.0 10.0 8.0 6.0 3.0

4 mm 9.0 8.0 7.0 5.0 -

6 mm 7.0 6.0 5.0 - -

The stated values are valid at a temperature of 20 °C.

Wiring

}Information given in the Technical details [ 17] must be followed.

}Calculation of the max. cable length lmax:

Rlmax - Ri

Rl / km

Imax =

Rlmax = Max. overall cable resistance (see evaluation device's technical details)

Ri = Internal resistance sensor (see Technical details [ 17])

Rl/km = Cable resistance/km of the cable (seetechnical details cable)

}Ensure the wiring and EMC requirements of EN 60204-1 are met.

}In the following cases, check the function that detects shorts across contacts prior to

commissioning:

– On evaluation devices with DC supply voltage: Overall cable resistance ≥ 15 Ohms

per channel

– On evaluation devices with AC supply voltage: Overall cable resistance ≥ 25 Ohms

per channel

– For details of how to perform the test for shorts across the contacts, please refer to

the operating manual for the relevant evaluation device.

Pin assignment

NOTICE

The colour marking for the connection lead only applies for the cable that

Pilz supplies as an accessory

The safety switch is shown in an unoperated condition.

PSEN ma1.4-51 M12/8-0.15m

Operating Manual PSEN ma1.4-51 M12/8-0.15m

22185-EN-05 10

Assignment of

the 8-pin con-

nector

pink

green

white

yellow

brown

blue

grey

red

NOTICE

The auxiliary contact with LED

– May only be operated with a supply voltage of up to 24 VDC with

PNOZ X units

– May not be connected in series with PNOZ X, PNOZelog and

PNOZmulti units

– maynot be used for safety circuits

Requirements and connection to evaluation devices

For use of PSEN ma1.4-51 M12/8-0.15m in accordance with DIN EN 60947-5-3 an evalu-

ation device must be connected.

Connect the PSEN ma1.4-51 M12/8-0.15m

}either with a certified Pilz evaluation device

}or with an evaluation device with defined properties

Certified Pilz evaluation devices are, for example:

}PNOZelog for safety gate monitoring

– PNOZ e1p, PNOZ e1.1p, PNOZ e1vp

– PNOZ e5.11p

– PNOZ e6vp, PNOZ e6.1p

}PNOZpower for safety gate monitoring

– PNOZ p1p, PNOZ p1vp

}PNOZsigma for safety gate monitoring:

– PNOZ s3

– PNOZ s4

– PNOZ s5

}PNOZ X for safety gate monitoring

– PNOZ X2, PNOZ X2.5P, PNOZ X2.7P, PNOZ X2.8P, PNOZ X2.9P, PNOZX2C,

– PNOZ X3, PNOZ X3.1, PNOZ X3P, PNOZ X3.10P

– PNOZ X4

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