Pilz PSS 3075-3 Series Bedienungsanleitung

Programmable control systems PSS®

PSS 3075-3 Series

Operating Manual – Item No. 21 071-10

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made

for internal purposes.

uggestions and comments for improving this documentation will be gratefully received.

Pilz

, PIT

, PMI

, PNOZ

, Primo

, P EN

, P

, PVI

, afetyBU p

, afetyEYE

afetyNET p

, the spirit of safety

are registered and protected trademarks of

Pilz GmbH & Co. KG in some countries.

1Operating Manual: PSS 3075-3 Series

Introduction 1-1

Validity of documentation 1-2

Overview of documentation 1-3

Definition of symbols 1-4

Overview 2-1

Front views 2-4

PSS 3075-3, PSS 3075-3 NR 2-4

PSS 3075-3 DP-S 2-6

PSS SB 3075-3 2-8

PSS SB 3075-3 DP-S 2-10

PSS SB 3075-3 ETH-2, PSS SB 3075-3 ETH-2 SE 2-12

PSS SB 3075-3 CANopen 2-14

PSS SB 3075-3 ETH-2 CANopen 2-16

Safety 3-1

Intended use 3-1

Product modifications 3-2

Categories in accordance with EN 954-1 3-2

Digital inputs (DI2) 3-2

Single-pole outputs (DOS) 3-3

Dual-pole outputs (DOZ) 3-3

Safety guidelines 3-3

Use of qualified personnel 3-4

EMCD 3-4

Warranty and liability 3-4

Disposal 3-4

Contents

2Operating Manual: PSS 3075-3 Series

Function Description 4-1

CPU 4-1

Interfaces 4-1

CPU interfaces 4-1

SafetyBUS p interface 4-1

Interfaces for standard bus systems 4-1

Inputs 4-2

Digital inputs (DI2) 4-2

Alarm inputs (DIF) 4-2

Outputs 4-3

Single-pole outputs (DOT/DOS) 4-3

Dual-pole outputs (DOZ) 4-7

Configuration coding 4-8

Installation 5-1

General requirements 5-1

Installing the safety system 5-1

Installing the safety system PSS 3075-3, PSS 3075-3 NR 5-2

Installing the safety system PSS 3075-3 DP-S,

PSS SB 3075-3, PSS SB 3075-3 ETH-2 and

PSS SB 3075-3 ETH-2 SE 5-3

Installing the safety system PSS SB 3075-3 DP-S,

PSS SB 3075-3 CANopen and PSS SB 3075-3 ETH-2 CANopen 5-4

Installing the safety system in a control cabinet 5-5

Supply Voltage 6-1

General requirements 6-1

Notes on wiring 6-3

3Operating Manual: PSS 3075-3 Series

Wiring the Inputs and Outputs 7-1

Configuration of the terminals and connector description 7-1

Notes on wiring 7-2

Digital inputs (DI2) 7-4

Example: Single-channel, failsafe input device, without test pulse 7-6

Example: Dual-channel, failsafe input devices, without test pulses 7-8

Example: Single-channel, failsafe input device, with test pulse 7-10

Example: Dual-channel, failsafe input device, with test pulse 7-12

Alarm inputs (DIF) 7-14

Example: Alarm test 7-16

Single-pole outputs (DOS) 7-18

Dual-pole outputs (DOZ) 7-20

Interfaces 8-1

General requirements 8-1

Programming device interface (“PG”) 8-2

Programming device interface RS 232 8-3

Programming device interface RS 485 8-4

User interface (“USER”) 8-5

User interface RS 232 8-6

User interface RS 485 8-7

SafetyBUS p interface (“SafetyBUS p”) 8-8

Interfaces for standard bus connections 8-8

Operation and Maintenance 9-1

Commissioning 9-1

Faults 9-1

PSS and SafetyBUS p functionality 9-1

Standard bus functionality 9-1

Contents

4Operating Manual: PSS 3075-3 Series

Display elements 9-2

PSS functionality 9-2

SafetyBUS p functionality 9-2

Standard bus functionality 9-2

Changing the battery 9-3

Technical Details 10-1

Derating diagrams 10-6

Accessories 10-7

Appendix 11-1

Address of Safety Network International e.V. 11-1

Changes in the documentation 11-1

1-1Operating Manual: PSS 3075-3 Series

This operating manual explains the function and operation of the

programmable safety system, describes the installation and provides

guidelines on how to connect the digital inputs, digital outputs and test

pulse outputs on programmable safety systems from the PSS 3075-3

series. A PSS in the PSS SB 3075-3 series is a 3rd generation

programmable safety system.

Depending on the unit type, an interface is available for connection to the

safety-related bus system SafetyBUS p. The SafetyBUS p interface is

described in this manual.

Different interfaces are available for connection to various non-safety-

related standard bus systems, depending on the unit type. These

interfaces are described in separate operating manuals.

The necessary operating manuals are supplied with the relevant unit types.

Please refer to the PSS-range manuals, in particular the information and

requirements stated in the “PSS-Range Safety Manual”, “FS System

Description”, “ST System Description” and also the “SafetyBUS p Installati-

on Manual” from the Safety BUS p manual package.

You will need to be conversant with the information in these manuals in

order to fully understand this manual.

This documentation is intended for instruction and should be retained for

future reference.

Introduction

1-2 Operating Manual: PSS 3075-3 Series

Validity of documentation

This documentation is valid for the following programmable safety systems

from the PSS 3075-3 series:

• PSS 3075-3 from Version 1.0

• PSS 3075-3 DP-S from Version 1.0

• PSS 3075-3 NR from Version 1.0

• PSS SB 3075-3 from Version 1.0

• PSS SB 3075-3 CANopen from Version 3.0

• PSS SB 3075-3 DP-S from Version 1.0

• PSS SB 3075-3 ETH-2 from Version 1.0

• PSS SB 3075-3 ETH-2 CANopen from Version 1.0

• PSS SB 3075-3 ETH-2 SE from Version 1.0

It is valid until new documentation is published. The latest documentation is

always enclosed with the unit.

1-3Operating Manual: PSS 3075-3 Series

Overview of documentation

1 Introduction

The introduction is designed to familiarise you with the contents,

structure and specific order of this manual.

2 Overview

This chapter provides information on the most important features of

the programmable safety systems.

3 Safety

This chapter must be read as it contains important information on

safety regulations and intended use.

4 Function Description

This chapter describes the individual components of the

programmable safety systems: CPU, inputs, outputs and test pulse

outputs.

5 Installation

This chapter explains how to install the programmable safety

systems.

6 Supply Voltage

This chapter explains what you need to consider when connecting the

supply voltage.

7 Wiring the Inputs and Outputs

This chapter describes the safety-related wiring of the inputs, outputs

and test pulse outputs.

8 Interfaces

This chapter describes the configuration of the available interfaces.

9 Operation and Maintenance

This chapter explains how to commission the safety systems and

advises on what to do if a fault occurs.

10 Technical Details

11 Appendix

Introduction

1-4 Operating Manual: PSS 3075-3 Series

Definition of symbols

Information in this manual that is of particular importance can be identified

as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation that

poses an immediate threat of serious injury and death and indicates

preventive measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation that

could lead to serious injury and death and indicates preventive

measures that can be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor injury plus

material damage, and also provides information on preventive measures

that can be taken.

NOTICE

This describes a situation in which the unit(s) could be damaged and also

provides information on preventive measures that can be taken.

INFORMATION

This gives advice on applications and provides information on special

features, as well as highlighting areas within the text that are of particular

importance.

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