Pilz PSSuniversal PSSu E F ABS SSI Bedienungsanleitung

PSSu E F ABS SSI(-T)

Operating Manual-1001455-EN-09

}Decentralised system PSSuniversal I/O

Preface

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made

for internal purposes. Suggestions and comments for improving this documentation will be

gratefully received.

Source code from third-party manufacturers or open source software has been used for

some components. The relevant licence information is available on the Internet on the Pilz

homepage.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®,

SafetyEYE®, SafetyNET p®, the spirit of safety® are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries.

SD means Secure Digital

Contents

Operating Manual PSSu E F ABS SSI(-T)

1001455-EN-09 3

Section 1 Introduction 5

1.1 Validity of documentation 5

1.1.1 Retaining the documentation 5

1.1.2 Terminology: System environment A and B 5

1.2 Definition of symbols 6

Section 2 Overview 7

2.1 Module structure 7

2.2 Module features 7

2.3 Front view 8

Section 3 Safety 10

3.1 Intended use 10

3.2 Safety regulations 12

3.2.1 Use of qualified personnel 12

3.2.2 Warranty and liability 12

3.2.3 Disposal 12

Section 4 Function description 13

4.1 Block diagram 13

4.2 Module features 13

4.2.1 Functions 13

4.2.2 Integrated protection mechanisms 14

4.3 Configuration 15

4.3.1 Parameter 15

4.3.2 Input/output data 15

4.3.2.1 PSSu assignment in system environment B 15

Section 5 Installation 16

5.1 General installation guidelines 16

5.1.1 Dimensions 16

5.2 Installing the base module 17

5.3 Inserting and removing an electronic module 18

5.3.1 Inserting an electronic module 19

5.3.2 Removing an electronic module 20

5.3.3 Changing an electronic module during operation 20

Section 6 Wiring 21

6.1 General wiring guidelines 21

6.1.1 Mechanical connection of the base modules 21

6.2 Terminal configuration 23

6.3 Connecting the module 24

Section 7 Operation 26

7.1 Messages 26

7.2 Display elements 26

7.2.1 Display elements for module diagnostics 26

Contents

Operating Manual PSSu E F ABS SSI(-T)

1001455-EN-09 4

7.2.2 Display elements for counter status 26

7.3 Status information 27

Section 8 Technical Details 28

8.1 Safety characteristic data 30

Section 9 Order reference 31

9.1 Product 31

9.2 Accessories 31

Introduction

Operating Manual PSSu E F ABS SSI(-T)

1001455-EN-09 5

1 Introduction

1.1 Validity of documentation

This documentation is valid for the products PSSu E F ABS SSI and PSSu E F ABS SSI-T.

It is valid until new documentation is published.

This operating manual explains the function and operation, describes the installation and

provides guidelines on how to connect the product.

1.1.1 Retaining the documentation

This documentation is intended for instruction and should be retained for future reference.

1.1.2 Terminology: System environment A and B

The PSSu system can be used in two different system environments. The module's applic-

ation area is described in the chapter "Intended Use" of the manual.

The distinction is made between

}PSSu in system environment A

}PSSu in system environment B

The distinction is based on the application area of the PSSu system.

PSSu in system environment A may be used in the

}Decentralised system PSSu I/O

}Not in the automation system PSS 4000

PSSu in system environment B may be used in the

}Automation system PSS 4000, e.g. with

– Decentralised system PSSu I/O with SafetyNET p

– Control system PSSu PLC

– Control system PSSu multi

The modules PSSu E F ABS SSI and PSSu E F ABS SSI(-T) are exclusively for use in sys-

tem environment B (automation system PSS4000).

Introduction

Operating Manual PSSu E F ABS SSI(-T)

1001455-EN-09 6

1.2 Definition of symbols

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation that poses

an immediate threat of serious injury and death and indicates preventive

measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation that could

lead to serious injury and death and indicates preventive measures that can

be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor injury plus

material damage, and also provides information on preventive measures

that can be taken.

NOTICE

This describes a situation in which the product or devices could be dam-

aged and also provides information on preventive measures that can be

taken. It also highlights areas within the text that are of particular import-

ance.

INFORMATION

This gives advice on applications and provides information on special fea-

tures.

Overview

Operating Manual PSSu E F ABS SSI(-T)

1001455-EN-09 7

2 Overview

2.1 Module structure

A module consists of

}Electronic module and

}Base module with

– Screw terminals or

– Cage clamp terminals

The base modules are the carrier units for the electronic modules and are used to connect

the field wiring. The electronic modules are inserted on to the base modules and determine

the module's function.

Details of the base modules that can be used are available in the chapter entitled “Intended

Use”.

2.2 Module features

The product has the following features:

}Counter input (data)

– Input data length up to max. 32Bit

– Differential input

}Test pulse output (clock) for requesting data

– Differential output

}Transmission rate up to max. 1.5MHz

}LED-Anzeigen für:

– Data transfer

– Module error

}For failsafe applications in system environment B (automation system PSS 4000)

}T-type:

PSSu E F ABS SSI-T: for increased environmental requirements

Overview

Operating Manual PSSu E F ABS SSI(-T)

1001455-EN-09 8

2.3 Front view

2111

2212

2313

2414

Legend:

}A: Electronic module

}B: Base module

}1: LEDs for

– Module diagnostics

– Status of the data transfer

}2: Labelling strip with:

– Name of electronic module

– Order number

– Serial number

– Hardware version number

– 2D code

}3: Labelling strip for the terminal configuration on the base module

}4: Name of electronic module

}5: Connection level 1 (terminals 11, 21)

}6: Connection level 2 (terminals 12, 22)

Overview

Operating Manual PSSu E F ABS SSI(-T)

1001455-EN-09 9

}7: Connection level 3 (terminals 13, 23)

}8: Connection level 4 (terminals 14, 24)

}9: Square mounting holes (connection levels 1, 2, 3 and 4)

– With screw to loosen/tighten the screw terminal on base modules with screw termin-

als

– With mechanism to operate the cage clamp on base modules with cage clamp ter-

minals

}10: Round connection holes (connection levels 1, 2, 3 and 4) for connecting the signal

lines

}11: Mounting slot for colour marker to label the connection level (connection levels 1, 2,

3 and 4)

Safety

Operating Manual PSSu E F ABS SSI(-T)

1001455-EN-09 10

3 Safety

3.1 Intended use

The module may be used for failsafe applications in system environment B (automation

system PSS 4000).

The modules PSSu E F ABS SSI and PSSu E F ABS SSI-T may be used as a safety com-

ponents in accordance with the Lifts Directive 95/16/EC in accordance with the require-

ments of EN81-1/2:1998+A3:2009, EN81-20:2015, EN81-50:2015, EN81-22:2014 and

EN115-1:2008+A1:2010.

The programmable safety system should be installed in a protected environment that meets

at least the requirements of pollution degree 2. Example: Protected inside space or control

cabinet with protection class IP54 and corresponding air conditioning.

With the counter module you can implement the following safety functions:

Monitoring of:

}Position

}Speed

}Standstill

Two counter modules and two sensors have to be used. It is possible to use either two

counter modules of the same type or a combination of PSSu E F INC or PSSu K F INC and

PSSu E F ABS SSI. Due to redundant and diverse input values and use of the function

blocks FS_IncrementalEncoder, FS_AbsoluteEncoder and FS_CounterDual, PL e (Cat. 4)

and SIL CL 3 can be achieved.

To apply the module you will need to have read and understood the description of the func-

tion blocks (s. Online help).

Requirements of the PSSu system:

}The counter modules must be part of a control system PSSu PLC or PSSu multi (not

decentralised I/O system).

}The function blocks have to be assigned to the FS resource of the PSSu system where

the counter modules are inserted. Control via SafetyNet is not permitted.

Demands on the sensors:

}Absolute encoders with SSI interfaces may be used as sensors.

}Connect the sensors mechanically independently to the axis. If this is not possible, the

connection should be positive-locking without wearing parts as e.g. chains or drive

belts. If it is not possible to avoid this, the mechanical connection of the sensors must

be monitored. Alternatively, it is possible to use a sensor that internally has 2 independ-

ent measured value recording systems.

Please note during configuration and within the user program:

}The input values must be diverse. This can be achieved through different

– Scaling

– Direction of rotation/count direction

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