Pioneer KEH-P4020 - Radio / Cassette Player Bedienungsanleitung

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA)INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A.

PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2001

ORDER NO

CRT2763

K-ZZT. NOV. 2001 Printed in Japan

1. SAFETY INFORMATION 2

2. EXPLODED VIEWS AND PARTS LIST 2

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 8

4. PCB CONNECTION DIAGRAM 18

5. ELECTRICAL PARTS LIST 27

6.ADJUSTMENT 32

7. GENERAL INFORMATION 33

7.1 DIAGNOSIS 33

7.1.1 DISASSEMBLY 33

7.1.2 CONNECTOR FUNCTION DESCRIPTION 34

7.2 PARTS 35

7.2.1 IC 35

7.2.2 DISPLAY 40

7.3 OPERATIONAL FLOW CHART 41

8. OPERATIONS AND SPECIFICATIONS 42

CONTENTS

MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/AM TUNER

-This service manual should be used together with the following manual(s):

Model No. Order No. Mech. Module Remarks

CX-1011 CRT2406 3L Cassette Mech. Module:Mech.Description, Disassembly, Adjustment

NOTE:

- This service manual does not describe the CD test mode.

For the operations in the CD test mode, refer to the CD player's Service manual.

KEH-P4020 XM/UC

KEH-P4022 XM/EE

KEH-P4025 XM/ES

1. SAFETY INFORMATION

- KEH-P4020/XM/UC

CAUTION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.

Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely

repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty.

If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so

and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which ar

California to caruse cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 - Proposition 65

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

NOTE

- Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.

Mark No. Description Part No. Mark No. Description Part No.

1 Carton CZH5581

2 Owner’s Manual CZR2944

3 Installation Manual CZR2945

* 4 Card ARY1048

5 Case Assy CXB3520

6 Cord Assy CZD2976

7 Protector CZH5591

8 Protector CZH5592

9 Polyethylene Bag CEG1173

* 10 Accessory Assy CZE2956

* 11 Polyethylene Bag CZE2908

12 Bush CNV3930

13 Spring CBH1650

14 Handle CNC5395

15 Holder CNC9450

* 16 Screw Assy CZE2957

17 Screw CBA1002

18 Screw BPZ20P060FZK

19 Screw TRZ50P080FMC

20 Screw CRZ50P080FMC

* 21 Polyethylene Bag CEG-127

22 Contain Box CZH5582

KEH-P4022/XM/EE

Mark No. Description Part No. Mark No. Description Part No.

1 Carton CZH5585

2 Owner’s Manual CZR2948

3 Installation Manual CZR2949

4 Warranty Card CRY1157

5 Case Assy CXB3520

6 Cord Assy CZD2976

7 Protector CZH5591

8 Protector CZH5592

9 Polyethylene Bag CZE2903

* 10 Accessory Assy CEA3062

* 11 Polyethylene Bag CZE2908

12 Bush CNV3930

13 .....

14 Handle CNC5395

15 Holder CNC9450

16 .....

17 Screw CBA1002

18 Screw BPZ20P060FZK

19 .....

20 .....

*21

.....

22 Contain Box CZH5586

Owner's Manual,Installation Manual

Part No.

CZR2944

CZR2945

CZR2946

CZR2947

CZR2948

CZR2949

English, French, Spanish

English, Spanish, Portuguese(B), China, Arabic

English, Russian

Language

- PACKING SECTION PARTS LIST

KEH-P4020/XM/UC

KEH-P4025/XM/ES

Mark No. Description Part No. Mark No. Description Part No.

1 Carton CZH5583

2 Owner’s Manual CZR2946

3 Installation Manual CZR2947

4.....

5 Case Assy CXB3520

6 Cord Assy CZD2976

7 Protector CZH5591

8 Protector CZH5592

9 Polyethylene Bag CZE2903

* 10 Accessory Assy CZE2955

* 11 Polyethylene Bag CZE2908

12 Bush CNV3930

13 Spring CBH1650

14 Handle CNC5395

15 .....

16 Screw Assy CZE2953

17 Screw CBA1002

18 .....

19 Screw TRZ50P080FMC

20 Screw CRZ50P080FMC

* 21 Polyethylene Bag CEG-127

22 Contain Box CZH5584

2.2 EXTERIOR

1 Case CZN6794

* 2 Label CZA5543

* 3 Grille Unit

See Contrast table(2)

4 Cover CZN6804

5 Holder CNV6506

6 Spring CBH2431

7 Spring CBH2430

8 Holder CNV6505

9 Screw BPZ20P100FZK

10 Keyboard Unit

See Contrast table(2)

11 Connector(CN900) CZK2948

12 Sheet CZN6808

13 Rubber CZN6806

14 Contact CZN6807

15 Lighting Conductor CZN6809

16 Light Plate CZN6810

17 LCD(LCD900) CZA5561

18 Holder CZN6811

19 Grille Assy CZX5530

20 Button(VOL) CZA5544

21 Button(LOCAL) CZA5550

22 Button(PRESET) CZA5551

23 Button(EQ) CZA5545

24 Button(BSM) CZA5549

25 Spring CZB2980

26 Button(RELEASE) CZA5552

27 Button(CROSS) CZA5548

28 Button(LOUD) CZA5546

29 Sheet CZN6833

30 Plate Assy CZX5525

31 Plate Assy

See Contrast table(2)

32 Panel PCB Unit CZW5526

33 Connector(CN850) CZK2950

34 Connector(CN851) CZK2947

35 Holder CZN6799

36 Holder Unit CXB6357

37 Spring CZB2981

38 Door CAT2109

39 Button(EJECT) CZA5553

40 Panel Assy CZX5519

41 Screw IMS20P045FZK

42 Screw(M2x2) CBA1176

43 Damper Unit CXB5070

44 Washer CBF1039

45 Spring CBH2429

46 Arm CZN6827

47 Holder Unit CXB6356

48 Clutch Unit CXB6358

49 Washer CBF1038

50 Gear CNV6507

51 Spring CBH2428

52 Panel CNS6332

Cassette Mechanism Module

EXK4080

54 Screw BSZ26P060FMC

55 Tuner Amp Unit

See Contrast table(2)

56 Screw BSZ26P100FMC

57 Heat Sink CZN6798

58 IC(IC500)

See Contrast table(2)

59 Panel CZN6795

60 Transistor(Q702) 2SD2396

61 Screw BPZ26P100FZK

62 Screw ISS26P055FUC

63 Terminal(CN101) CKF1059

64 Connector(CN600) CKS3408

65 Choke Coil(L700) CTH1221

66 Fuse(10A) CEK1208

67 Connector(CN200) CZK2943

68 Pin Jack(CN700) CKB1041

69 Antenna Jack(CN100) CKX1056

70 Connector(CN800) CZK2949

71 Connector(CN300) CKS3568

72 Plate CZN6730

73 FM/AM Tuner Unit(TU100) CZW5533

74 Insulator CZN6801

75 Chassis Unit CZX5515

76 Screw BMZ30P040FZK

77 Code Assy CZD2976

* 78 Holder CNC9131

Mark No. Description Part No. Mark No. Description Part No.

(1)EXTERIOR SECTION PARTS LIST

KEH-P4020/XM/UC,KEH-P4022/XM/EE and KEH-P4025/XM/ES have the same cuntruction except for the following:

(2)CONTRAST TABLE

Mark No. Symbol and Description

* 3

Grille Unit

Keyboard Unit

Plate Assy

Tuner Amp Unit

IC(IC500)

CZX5533

CZW5525

CZX5521

CZW5524

TA8277H

CZX5535

CZW5525

CZX5523

CZW5529

TA8277H

KEH-P4020/XM/UC KEH-P4022/XM/EE

Part No.

CZX5534

CZW5528

CZX5522

CZW5527

PAL007A

KEH-P4025/XM/ES

2.3 CASSETTE MECHANISM MODULE

- CASSETTE MECHANISM MODULE SECTION PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

1 Screw BSZ20P040FMC

2 Washer CBF1037

3 Washer CBG1003

4 Screw EBA1028

5 Screw CBA1037

6 Spring EBH1653

7 Spring EBH1624

8 Spring EBH1641

9 Spring EBH1626

10 Spring EBH1627

11 Spring EBH1649

12 Cord EDD1024

13 Photo-reflector(Q101) EGN1004

14 Arm ENC1526

15 Lever ENC1544

16 Lever ENC1543

17 Arm ENC1532

18 Frame ENC1533

19 Holder ENC1534

20 Gear ENC1535

21 Arm ENC1550

22 Roller ENR1040

23 Belt ENT1027

24 Collar ENV1508

25 Arm ENV1539

26 Arm ENV1540

27 Gear ENV1569

28 Gear ENV1547

29 Gear ENV1560

30 Worm Wheel ENV1566

31 Lever ENV1551

32 Flywheel ENV1554

33 PCB ENP1196

34 Switch(S101,102) ESG1007

35 Deck Unit EWM1042

36 Plug(CN251) CKS3540

37 Gathering PCB ENX1064

38 Motor Unit(M1) EXA1621

39 Motor EXM1028

40 Head Assy(HD1) EXA1589

41 Motor Unit(M2) EXA1580

42 Screw BMZ20P022FMC

43 Bracket ENC1528

44 Chassis Unit EXA1637

45 Pinch Holder Unit EXA1584

46 Pinch Roller ENV1518

47 Pinch Holder Unit EXA1583

48 Pinch Roller ENV1518

49 Reel Unit EXA1625

50 Head Base Unit EXA1611

51 Lever Unit EXA1631

52 Gear Unit EXA1632

53 Motor Unit(Service) EXX1055

54 Washer HBF-179

55 •••••

56 •••••

57 Sensor Unit EWM1044

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

1234

5678

3.2 OVERALL CONNECTION DIAGRAM

1234

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