ProMinent Flow Control 3 Bedienungsanleitung

ProMinent Metering Monitor

Flow Control 3 - 5

Operating instructions

P®

Flow Control

SN: 000X

A2235

Part no. 983686 BA MAZ 025 01/16 EN

Please carefully read these operating instructions before use. · Do not discard.

The operator shall be liable for any damage caused by installation or operating errors.

The latest version of the operating instructions are available on our homepage.

General non-discriminatory approach In order to make it easier to read, this docu‐

ment uses the male form in grammatical struc‐

tures but with an implied neutral sense. It is

aimed equally at both men and women. We

kindly ask female readers for their under‐

standing in this simplification of the text.

Supplementary information

Please read the supplementary information in its entirety.

Information

This provides important information relating to the correct operation of the unit or is intended to

make your work easier.

Safety Information

The safety information includes detailed descriptions of the hazardous situation, see

Ä Chapter 2.1

‘Explanation of the safety information’ on page 5

The following symbols are used to highlight instructions, links, lists, results and other elements in

this document:

More symbols

Symbol Description

Action, step by step

⇨Outcome of an action

Links to elements or sections of these instructions or other applicable docu‐

ments

nList without set order

[Button]

Display element (e.g. indicators)

Operating element (e.g. button, switch)

‘Display /GUI’

Screen elements (e.g. buttons, assignment of function keys)

CODE Presentation of software elements and/or texts

Supplemental instructions

Table of contents

1 Overview of Types.................................................................................................................. 4

2 Safety Chapter........................................................................................................................ 5

2.1 Explanation of the safety information............................................................................. 5

2.2 Users' qualifications....................................................................................................... 7

2.3 General Safety Information............................................................................................ 9

2.4 Intended Use................................................................................................................ 10

3 Storage and Transport.......................................................................................................... 11

4 Overview of Equipment and Functional Description............................................................. 12

5 Installation............................................................................................................................. 13

5.1 Installation, Hydraulic................................................................................................... 13

5.2 Installation, Electrical.................................................................................................... 13

6 Start Up................................................................................................................................. 14

7 Maintenance.......................................................................................................................... 17

8 Repair.................................................................................................................................... 18

9 Troubleshooting.................................................................................................................... 21

10 Disposal of Used Parts.......................................................................................................... 24

11 Technical Data...................................................................................................................... 25

11.1 Dimensional drawing.................................................................................................. 26

12 Index..................................................................................................................................... 27

Table of contents

1 Overview of Types

Flow Control for pump type Material design Order number

Size 3 - DN10 Sigma/ 1: 12017, 10022,

12035, 10044, 10050,

07065

delta: 0450, 0280

PVDF / EPDM 1021168

PVDF / FPM 1021169

Size 3 - DN15 Sigma/ 1: 07042, 04084,

04120

Sigma/ 2: 12050, 12090,

12130

PVDF / EPDM 1021170

PVDF / FPM 1021171

Size 4 - DN25 Sigma/ 2: 07120, 04350

Sigma/ 3: 120145, 120190,

120270

PVDF / EPDM 1021164

PVDF / FPM 1021165

Size 5 - DN32 Sigma/ 3: 07410, 07580,

04830

PVDF / EPDM 1021166

PVDF / FPM 1021167

Metering Monitors "Flow Control" sizes 3 ... 5 are suitable for metering pumps of product range

Sigma/ 1, Sigma/ 2 and Sigma/ 3 and size 3 for metering pumps of the product range delta® with

plastic liquid ends. The metering monitor can be mounted directly onto the dosing head with liquid

ends with built-in relief valve. The metering monitor is supplied complete with a connecting cable.

The metering monitor enables the pulse of the volume flow to be monitored based on the float prin‐

ciple. The partial volume of the feed chemical flowing past the float is adjusted to the stroke volume

set on the metering pump by the rotary dial. An alarm is triggered if capacity falls below the set value

The maximum permitted number of incompletely performed strokes can be set at between 1 ... 127

on the metering pump to ensure optimum adaptation to the requirements of the process.

Overview of Types

2 Safety Chapter

2.1 Explanation of the safety

information

Introduction

These operating instructions provide informa‐

tion on the technical data and functions of the

product. These operating instructions provide

detailed safety information and are provided as

clear step-by-step instructions.

The safety information and notes are categor‐

ised according to the following scheme. A

number of different symbols are used to denote

different situations. The symbols shown here

serve only as examples.

DANGER!

Nature and source of the danger

Consequence: Fatal or very serious inju‐

ries.

Measure to be taken to avoid this danger

Danger!

– Denotes an immediate threatening

danger. If this is disregarded, it will

result in fatal or very serious injuries.

WARNING!

Nature and source of the danger

Possible consequence: Fatal or very

serious injuries.

Measure to be taken to avoid this danger

Warning!

– Denotes a possibly hazardous situa‐

tion. If this is disregarded, it could

result in fatal or very serious injuries.

CAUTION!

Nature and source of the danger

Possible consequence: Slight or minor

injuries, material damage.

Measure to be taken to avoid this danger

Caution!

– Denotes a possibly hazardous situa‐

tion. If this is disregarded, it could

result in slight or minor injuries. May

also be used as a warning about

material damage.

Safety Chapter

NOTICE!

Nature and source of the danger

Damage to the product or its surroundings

Measure to be taken to avoid this danger

Note!

– Denotes a possibly damaging situa‐

tion. If this is disregarded, the product

or an object in its vicinity could be

damaged.

Type of information

Hints on use and additional information

Source of the information, additional

measures

Information!

–

Denotes hints on use and other useful

information. It does not indicate a

hazardous or damaging situation.

Safety Chapter

2.2 Users' qualifications

WARNING!

Danger of injury with inadequately qualified personnel!

The operator of the plant / device is responsible for ensuring that the qualifications are fulfilled.

If inadequately qualified personnel work on the unit or loiter in the hazard zone of the unit, this

could result in dangers that could cause serious injuries and material damage.

– All work on the unit should therefore only be conducted by qualified personnel.

– Unqualified personnel should be kept away from the hazard zone

Training Definition

Instructed personnel An instructed person is deemed to be a person who has been

instructed and, if required, trained in the tasks assigned to him/her and

possible dangers that could result from improper behaviour, as well as

having been instructed in the required protective equipment and protec‐

tive measures.

Trained user A trained user is a person who fulfils the requirements made of an

instructed person and who has also received additional training specific

to the system from ProMinent or another authorised distribution partner.

Trained qualified per‐

sonnel

A qualified employee is deemed to be a person who is able to assess

the tasks assigned to him and recognize possible hazards based on

his/her training, knowledge and experience, as well as knowledge of

pertinent regulations. The assessment of a person's technical training

can also be based on several years of work in the relevant field.

Safety Chapter

Training Definition

Electrician Electricians are deemed to be people, who are able to complete work

on electrical systems and recognize and avoid possible hazards inde‐

pendently based on his/her technical training and experience, as well

as knowledge of pertinent standards and regulations.

Electricians should be specifically trained for the working environment

in which the are employed and know the relevant standards and regu‐

lations.

Electricians must comply with the provisions of the applicable statutory

directives on accident prevention.

Customer Service

department

Customer Service department refers to service technicians, who have

received proven training and have been authorised by ProMinent to

work on the system.

Note for the system operator

The pertinent accident prevention regulations, as well as all other generally acknowledged

safety regulations, must be adhered to!

Safety Chapter

2.3 General Safety Information

WARNING!

Danger from hazardous substances!

Possible consequence: Fatal or very

serious injuries.

Please ensure when handling hazardous

substances that you have read the latest

safety data sheets provided by the manu‐

facture of the hazardous substance. The

actions required are described in the

safety data sheet. Check the safety data

sheet regularly and replace, if necessary,

as the hazard potential of a substance can

be re-evaluated at any time based on new

findings.

The system operator is responsible for

ensuring that these safety data sheets are

available and that they are kept up to date,

as well as for producing an associated

hazard assessment for the workstations

affected.

WARNING!

Unauthorised access!

Possible consequence: Fatal or very

serious injuries.

– Measure: Ensure that there can be no

unauthorised access to the unit

WARNING!

Operating faults!

Possible consequence: Fatal or very

serious injuries.

– Ensure that the unit is only operated

by adequately qualified and techni‐

cally expert personnel

– Please also observe the operating

instructions for any other units, such

as the metering pump etc.

– The operator is responsible for

ensuring that personnel are qualified

WARNING!

When metering aggressive media, take

into consideration the resistance of the

materials used – refer to the ProMinent®

Resistance List in the latest product cata‐

logue or at www.prominent.com.

NOTICE!

Life phases of the unit

You have a duty to observe the informa‐

tion contained in the operating instructions

at the different phases of the system's

service life

Safety Chapter

NOTICE!

National regulations

Please observe the relevant national regu‐

lations and the information provided in the

operating instructions at all phases of the

unit's service life

2.4 Intended Use

NOTICE!

Intended use

The Flow Control is solely designed for

reporting back to a metering pump of the

product range gamma/ L the pulses of the

volume flow in the liquid feed chemical

from it. If there are no acknowledgement

pulses, the Flow Control thereby indicates

that no medium is being metered, e.g. pos‐

sibly due to a blocked suction or discharge

line on the metering pump, empty dosing

tank or air in the liquid end etc.

Only use the unit in accordance with the

technical data and specifications provided

in these operating instructions and in the

operating instructions for the individual

components.

All other uses or modifications are pro‐

hibited.

NOTICE!

Without adapter

The Flow Control can only be screwed

directly (without adapter) onto plastic liquid

ends.

Rupturing of the discharge line

The Flow Control cannot display a rupture

of the discharge line on the metering

pump.

Safety Chapter

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